目录1 目的------------------------------------------------------------------------------------------------------------------- 12 适用范围------------------------------------------------------------------------------------------------------------- 13 检测人员的要求------------------------------------------------------------------------------------------------------ 14 编制依据的标准------------------------------------------------------------------------------------------------------ 15 检测准备------------------------------------------------------------------------------------------------------------- 2 5.1 工艺准备------------------------------------------------------------------------------------------------------------- 25.2 作业条件------------------------------------------------------------------------------------------------------------- 26 检测实施------------------------------------------------------------------------------------------------------------------ 3 6.1 检测控制流程图------------------------------------------------------------------------------------------------------ 3 6.2 焊接对接接头射线透照--------------------------------------------------------------------------------------------- 3 6.3 检测操作--------------------------------------------------------------------------------------------------------------6 6.4 锅炉容器类焊缝标识、结构类焊缝标识-----------------------------------------------------------------------7 6.5 试管、试板类焊缝标识---------------------------------------------------------------------------------------------7 6.6 透照相关要求及方法------------------------------------------------------------------------------------------------ 7 6.7 纵缝透照---------------------------------------------------------------------------------------------------------------8 6.8 射线检测大管径焊缝------------------------------------------------------------------------------------------------9 6.9 小径管对接接头射线透照----------------------------------------------------------------------------------------- 11 6.10 球罐对接焊缝γ射线全景曝光透照---------------------------------------------------------------------------- 13 6.11 暗室处理--------------------------------------------------------------------------------------------------------------14 6.12 底片评定--------------------------------------------------------------------------------------------------------------14 6.11 评片条件------------------------------------------------------------------------------------------------------------- 14 6.12 验收标准--------------------------------------------------------------------------------------------------------------15 6.13 级别评定--------------------------------------------------------------------------------------------------------------15 6.14返修规定---------------------------------------------------------------------------------------------------------------156.15 要求------------------------------------------------------------------------------------------------------------------- 167 质量检查---------------------------------------------------------------------------------------------------------------- 16 7.1 质量检查要求和方法---------------------------------------------------------------------------------------------- 16 7.2 质量检验标准------------------------------------------------------------------------------------------------------- 16 7.3 质量控制点---------------------------------------------------------------------------------------------------------- 167.4 质量记录------------------------------------------------------------------------------------------------------------- 178 职业健康安全和环境管理------------------------------------------------------------------------------------------- 17 8.1 职业健康安全主要控制措施------------------------------------------------------------------------------------- 17 8.2 环境管理主要控制措施------------------------------------------------------------------------------------------- 178.3 射线检测工作程序流程见图--------------------------------------------------------------------------------------- 189 射线检测工艺卡(样表)------------------------------------------------------------------------------------------ 1910 射线检测原始记录(样表)-------------------------------------------------------------------------------------- 20 111 射线检测报告(样表)-------------------------------------------------------------------------------------------- 22射线检测作业指导书1 目的为了规范射线检测工作,保证射线检测的工作质量,特制定本作业指导书。
2适用范围2.1 本作业指导书适用于碳素钢、低合金钢、不锈钢、铝及铝合金(≤80mm)、钛及钛合金(<50mm)材料制造的锅炉、压力容器、压力管道、结构件及其他设备金属材料熔化焊对接接头的X射线和γ射线检测工作(JB 4730-2005透照厚度为2 mm -400 mm)(DL/T821-2002规定透照厚度为2 mm -175 mm)。