Technical dataDemag FDR-Bas rope hoistFDR-Bas 3 - 5 - 10 foot-mounted hoist121211 en CN203 735 44714 IS 813220373544_e n _121211 © D e m a g C r a n e s & C o m p o n e n t sContentsDesign overview3Explanation of size designations/type assignment 3Selection criteria 4Selection table 5FDR-Bas 3- 2/1, H12, H20, H30 foot-mounted hoist, m ounting p osition A 6- 4/1, H12, H20 foot-mounted hoist, m ounting p osition A 7- 4/1, H30 foot-mounted hoist, mounting position A8- 4/1, H12, H20, H30 foot-mounted hoist, m ounting p osition B 9FDR-Bas 5- 2/1, H12, H20, H30 foot-mounted hoist, m ounting p osition A 10- 4/1, H12, H20 foot-mounted hoist, m ounting p osition A 11- 4/1, H30 foot-mounted hoist, mounting position A12- 4/1, H12, H20, H30 foot-mounted hoist, m ounting p osition B 13FDR-Bas 10- 2/1, H12, H20, H30 foot-mounted hoist, m ounting p osition A 14- 4/1, H12, H20 foot-mounted hoist, m ounting p osition A 15- 4/1, H30 foot-mounted hoist, mounting position A16- 4/1, H12, H20, H30 foot-mounted hoist, m ounting p osition B 17DR 3 - 5 - 10 motor data with pole-changing hoist drives18320373544_e n _121211© D e m a g C r a n e s & C o m p o n e n t sDesign overviewExplanation of size designations/type assignment1) Code CC - with contactor controlNC - without contactor control420373544_e n _121211© D e m a g C r a n e s & C o m p o n e n t s Selection criteriaExampleLoad capacity 5 t Load spectrum “Medium” from table Lifting speed 6 m/min Creep lifting speed 1 m/min Reeving 4/1Average hook path 3 m No. of cycles/hour 20Working time/day 8 hoursThe average operating time per working day is estimated or calculated as follows:The size of the hoist is determined by the loadspectrum, average operating time per working day, load capacity and reeving.L o a d c a p a c i t yOperating time L o a d c a p a c i t yOperating timeL o a d c a p a c i t yOperating time Operating timeVery heavy dead loadSmall partial load Small dead loadLarge partial load Medium partial load Medium dead loadHeavy dead loadL o a d c a p a c i t y4 Very heavyHoist units which are usually subject to maximum or almost maximum loads.3 HeavyHoist units which are usually subject to medium loads but frequently to maximum loads.2 MediumHoist units which are usually subject to small loads but rather often to maximum loads.The load spectrum(in most cases estimated) can be evaluated ac-cording to the definitions below:1 LightHoist units which are usually subject to very small loads and in exceptional cases only to maximum loads. 1. What are the operating conditions?2. What is the specified safe working load?3. To what height must the load be lifted?4. What is the required lifting speed?5. Do the loads need to be lifted and lowered withgreat accuracy?6. Is horizontal load travel necessary?7.How is the hoist to be controlled?For the medium load spectrum and an average daily operating time of 2,66 hours, the table above shows group 2m. For a load capacity of 5 t and 4/1 rope reeving, the following table indicates hoist size DR-Bas 5 - 5.Operating time/day = 2 · average hook path · no. of cycles/hour · working time/day=60 · hoist speedOperating time/day =2 ·3 · 20 · 8= 2,66 hours60 · 6The group is determined by the load spectrum and operating time.Load spectrum Average operating time per working day in hours 1Light 2-44-88-16more than 163Heavy 0,5-11-22-44-84Very heavy0,25-0,50,5-11-22-4Group of mechanisms toFEM1Am 2m 3m 4m ISOM4M5M6M71) Gearbox service life 20 % higher than the FEM full-load service life520373544_e n _121211© D e m a g C r a n e s & C o m p o n e n t s Selection tableNote:If no specifications for the mounting position or rope lead-off are included in an order, mounting position A with rope lead-off 1 is supplied as standard.Range Group of mechanisms Load capacityHook pathLifting speed vLifting Motor sitzFEMISO[t][m][m/min]DR-Bas 32/1MH-Bas 112A1Am M4212; 20; 3010/1,62m M51,612/23mM61,254mM714/11Am M446; 10; 155/0,8MH-Bas 112A2m M53,26/13m M62,54mM72DR-Bas 52/11Am M43,212; 20; 3010/1,6MH-Bas 132A2m M52,512/23mM624mM71,64/11Am M46,36; 10; 155/0,8MH-Bas 132A2m M556/13m M644mM73,2DR-Bas 102/11Am M46,312; 20; 308/1,2MH-Bas 160A2m M5510/1,63mM644mM73,24/11Am M412,56; 10; 154/0,6MH-Bas 160A2m M5105/0,83m M684mM76,3620373544_e n _121211© D e m a g C r a n e s & C o m p o n e n ts FDR-Bas 3 - 2/1, H12, H20, H30 foot-mounted hoist, m ounting p osition A43414444.epsGroup of mechanisms to FEM/ISO 1Am/M4, 2m/M5, 3m/M6, 4m/M7Dimensions in mmC1240d2 2)180FDR-Bas 3 dimensions in mm1) Weight data including rope, motor and bottom block2) In root of grooveSee page 21 for motordimensions F, G and LRope drum H12H20H30Foot distance R 590,5815,51095,5Hook travel n2168280,5421Rope lead-off point at highest hook position m2/centre R144256,5396,5Main dimension l1, limit-switch side/centre R 367,0479,5619,5Main dimension l2, gearbox side/centre R 357,5470,0610,0Distance l3, bracket frame bore hole 6118361116Rope dia. D 7Pitch P 7,8Weight 1) [kg]227242266720373544_e n _121211© D e m a g C r a n e s & C o m p o n e n tsFDR-Bas 3 - 4/1, H12, H20 foot-mounted hoist, m ounting p osition A43414544.epsFDR-Bas 3 dimensions in mmRope drum H12H20Foot distance R 590,5815,5Hook travel n484140Rope lead-off point at highest hook position m4/centre R23135Main dimension l1, limit-switch side/centre R 367,0479,5Main dimension l2, gearbox side/centre R 357,5470,0Distance l3, bracket frame bore hole 611836Rope dia. D 7Pitch P 7,8Weight 1) [kg]246264Group of mechanisms to FEM/ISO 1Am/M4, 2m/M5, 3m/M6, 4m/M7Dimensions in mmC1240d2 2)1801) Weight data including rope, motor and bottom block 2) In root of grooveSee page 21 for motordimensions F, G and L820373544_e n _121211© D e m a g C r a n e s & C o m p o n e n ts FDR-Bas 3 - 4/1, H30 foot-mounted hoist, mounting position AFDR-Bas 3 dimensions in mmRope drum H30Foot distance R 1095,5Hook travel n4210Rope lead-off point at highest hook position m4/centre R 275,5Rope dia. D 7Pitch P 7,8Weight 1) [kg]295Group of mechanisms to FEM/ISO 1Am/M4, 2m/M5, 3m/M6, 4m/M7Dimensions in mmC1240d2 2)1801) Weight data including rope, motor and bottom block2) In root of grooveSee page 21 for motor dimensions F, G and L43414744.eps920373544_e n _121211© D e m a g C r a n e s & C o m p o n e n tsFDR-Bas 3 - 4/1, H12, H20, H30 foot-mounted hoist, m ounting p osition BFDR-Bas 3 dimensions in mmRope drum H12H20H30Foot distance R 590,5815,51095,5Hook travel n484140210Rope lead-off point at highest hook position m4/centre R23135275,5Main dimension l1, limit-switch side/centre R 367479,5619,5Main dimension l2, gearbox side/centre R 357,5470610,0Distance l3, bracket frame bore hole 6118361116Distance l4, bracket frame bore hole 5587831063Rope dia. D 7Pitch P 7,8Weight 1) [kg]246264295Group of mechanisms to FEM/ISO 1Am/M4, 2m/M5, 3m/M6, 4m/M7Dimensions in mmC1240d2 2)1801) Weight data including rope, motor and bottom block 2) In root of groove1020373544_e n _121211© D e m a g C r a n e s & C o m p o n e n ts FDR-Bas 5 - 2/1, H12, H20, H30 foot-mounted hoist, m ounting p osition A43413944.epsFDR-Bas 5 dimensions in mm1) Weight data including rope, motor and bottom block2) In root of grooveSee page 21 for motordimensions F, G and LRope drum H12H20H30Foot distance R 619,5854,51149,5Hook travel n2174291436Rope lead-off point at highest hook position m2/centre R151268416Main dimension l1, limit-switch side/centre R 381,5499646,5Main dimension l2, gearbox side/centre R 376493,5641Distance l3, bracket frame bore hole 6408751170Rope dia. D 9Pitch P 10Weight 1) [kg]351381439Group of mechanisms to FEM/ISO 1Am/M4, 2m/M5, 3m/M6, 4m/M7Dimensions in mmC1256d2 2)2251120373544_e n _121211© D e m a g C r a n e s & C o m p o n e n tsFDR-Bas 5 - 4/1, H12, H20 foot-mounted hoist, m ounting p osition AFDR-Bas 5 dimensions in mm1) Weight data including rope, motor and bottom block 2) In root of grooveSee page 21 for motordimensions F, G and LRope drum H12H20Foot distance R 619,5854,5Hook travel n487145,5Rope lead-off point at highest hook position m4/centre R37,8133Main dimension l1, limit-switch side/centre R 381,5499Main dimension l2, gearbox side/centre R 376493Distance l3, bracket frame bore hole 640875Rope dia. D 9Pitch P 10Weight 1) [kg]394429Group of mechanisms to FEM/ISO 1Am/m4, 2m/M5, 3m/M6, 4m/M7Dimensions in mmC1256,5d2 2)22583414044.eps1220373544_e n _121211© D e m a g C r a n e s & C o m p o n e n ts 43414244.epsFDR-Bas 5 - 4/1, H30 foot-mounted hoist, mounting position AFDR-Bas 5 dimensions in mmGroup of mechanisms to FEM/ISO 1Am/M4, 2m/M5, 3m/M6, 4m/M7Dimensions in mmC1256,5d2 2)2251) Weight data including rope, motor and bottom block2) In root of grooveSee page 21 for motor dimensions F, G and LRope drum H30Foot distance R 1149,5Hook travel n4218Rope lead-off point at highest hook position m4/centre R276Main dimension l1, limit-switch side/centre R 646,5Main dimension l2, gearbox side/centre R 641Rope dia. D 9Pitch P 10Weight 1) [kg]4961320373544_e n _121211© D e m a g C r a n e s & C o m p o n e n tsFDR-Bas 5 - 4/1, H12, H20, H30 foot-mounted hoist, m ounting p osition BFDR-Bas 5 dimensions in mm1) Weight data including rope, motor and bottom block 2) In root of grooveRope drum H12H20H20Foot distance R 619,5854,51149,5Hook travel n487145,5218,5Rope lead-off point at highest hook position m4/centre R37,8133276Main dimension l1, limit-switch side/centre R 381,5499646,5Main dimension l2, gearbox side/centre R 376493,5641Distance l3, bracket frame bore hole 6408751170Distance l4, bracket frame bore hole 5788131108Rope dia. D 9Pitch P 10Weight 1) [kg]399429496Group of mechanisms to FEM/ISO 1Am/M4, 2m/M5, 3m/M6, 4m/M7Dimensions in mmC1256,5d2 2)2251420373544_e n _121211© D e m a g C r a n e s & C o m p o n e n ts FDR-Bas 10 - 2/1, H12, H20, H30 foot-mounted hoist, m ounting p osition A43413544.epsFDR-Bas 10 dimensions in mmGroup of mechanisms to FEM/ISO 1Am/M4, 2m/M5, 3m/M6, 4m/M7Dimensions in mmC1452d2 2)3151) Weight data including rope, motor and bottom block2) In root of grooveSee page 21 for motordimensions F, G and LRope drum H12H20H30Foot distance R 76910291359Hook travel n2195325488Rope lead-off point at highest hook position m2/centre R162,5292,5457,5Main dimension l1, limit-switch side/centre R 473,5603,5768,5Main dimension l2, gearbox side/centre R 471,5601,5766,5Distance l3, bracket frame bore hole 79510551385Rope dia. D 13Pitch P 14Weight 1) [kg]5976427001520373544_e n _121211© D e m a g C r a n e s & C o m p o n e n tsFDR-Bas 10 - 4/1, H12, H20 foot-mounted hoist, m ounting p osition A43413644.epsFDR-Bas 10 dimensions in mm1) Weight data including rope, motor and bottom block 2) In root of grooveSee page 21 for motordimensions F, G and LGroup of mechanisms to FEM/ISO 1Am/M4, 2m/M5, 3m/M6, 4m/M7Dimensions in mmC1343d2 2)315Rope drum H12H20Foot distance R 7691029Hook travel n497,5162,5Rope lead-off point at highest hook position m4/centre R33163,5Main dimension l1, limit-switch side/centre R 473,5603,5Main dimension l2, gearbox side/centre R 471,5601,5Distance l3, bracket frame bore hole 7951055Rope dia. D 13Pitch P 14Weight 1) [kg]7227801620373544_e n _121211© D e m a g C r a n e s & C o m p o n e n ts FDR-Bas 10 - 4/1, H30 foot-mounted hoist, mounting position A43413844.epsFDR-Bas 10 dimensions in mm1) Weight data including rope, motor and bottom block2) In root of grooveSee page 21 for motor dimensions F, G and LGroup of mechanisms to FEM/ISO 1Am/M4, 2m/M5, 3m/M6, 4m/M7Dimensions in mmC1343d2 2)315Rope drum H30Foot distance R 1359Hook travel n4244Rope lead-off point at highest hook position m4/centre R325Main dimension l1, limit-switch side/centre R 768,5Main dimension l2, gearbox side/centre R 766,5Rope dia. D 13Pitch P 14Weight 1) [kg]7001720373544_e n _121211© D e m a g C r a n e s & C o m p o n e n tsFDR-Bas 10 - 4/1, H12, H20, H30 foot-mounted hoist, m ounting p osition BFDR-Bas 10 dimensions in mm1) Weight data including rope, motor and bottom block 2) In root of grooveGroup of mechanisms to FEM/ISO1Am/M4, 2m/M5, 3m/M6, 4m/M7Dimensions in mmC1343d2 2)315Rope drum H12H20H30Foot distance R 76910291359Hook travel n497,5162,5244Rope lead-off point at highest hook position m4/centre R33163,5325Main dimension l1, limit-switch side/centre R 473,5603,5768,5Main dimension l2, gearbox side/centre R 471,5601,5766,5Distance l3, bracket frame bore hole 79510551385Distance l4, bracket frame bore hole 6939231253Rope dia. D 13Pitch P 14Weight 1) [kg]7227808531820373544_e n _121211© D e m a g C r a n e s & C o m p o n e n t s DR 3 - 5 - 10 motor data with pole-changing hoist drivesDesign is in accordance with the VDE regulations and the FEM design rules to meet the high demands made on electric hoists.FDR-Bas 3: Main/creep lifting F6Motor sizeNo. of polesLifting speedPNCDFnStarts/hRated current IN and start-up current I Afor 50 Hz 380 - 415 V cos cos[kW]%[rpm]I N [A]I A [A]φN φA MH-Bas 112A - 12/21210/1,6;12/2;5/0,8; 6/10,6204501604,69,20,360,4823,7402790807,947,10,940,87Required supply cable conductor cross sections and fuse linksMotor sitzMains connection delay fusefor 50 Hz 1)Supply lines 2) for 5% voltage drop ∆U and start-up current I A for 50 Hz380 V 380 V (∆U 20 V)[A][mm²][m]MH-Bas 112A - 12/232454MH-Bas 132A - 12/2 32653MH-Bas 160A - 12/250636Motor sizeNo. of polesLifting speedPNCDFnStarts/hRated current IN and start-up current I Afor 50 Hz 380 - 415 V cos cos[kW]%[rpm]I N [A]I A [A]φN φA MH-Bas 132A - 12/21210/1,6;12/2;5/0,8; 6/11,0204651607,717,400,350,5425,84028208011,974,730,930,81FDR-Bas 5: Main/creep lifting F6Motor sizeNo. of polesLifting speedPNCDFnStarts/hRated current IN and start-up current I Afor 50 Hz 380 - 415 V cos cos[kW]%[rpm]I N [A]I A [A]φN φA MH-Bas 160A - 12/2128,0/1,310/1,64,4/0,65/0,81,62046516012,528,50,310,4729,84028208021,5130,010,810,76FDR-Bas 10: Main/creep lifting F61) Fuse links also apply in conjunction with a cross-travel motor.2) The lengths of the supply lines are calculated on the basis of an earth-loop impedance of 200 m Ω.1920373544_e n _121211 © D e m a g C r a n e s & C o m p o n e n t sMotor dimensionsHoist motor sizeMH-Bas 112A - 12/2MH-Bas 132A - 12/2MH-Bas 160A - 12/2Dimensions in [mm]F109,2119,7148,7G 109,2119,7148,7L439514,5533Motor weight [kg]557690Required cross-section =Known cross-section · required length= 4 mm² · 70 m= 5,2 mm²Known cable length54 mselected cross-section = 6 mm²Modification of conductor c ross-sectionsExample for calculating the cross-sections Q of the conductors of cables exceed-ing the length indicated in the table:The current addresses of the sales offices and the regional subsidiaries and agencies worldwide can be found on the Demag Cranes & Components homepage at/ContactDemag Cranes & Components (Shanghai) Co., Ltd125 Ye Zhuang Road, European Industrial ZoneZhuanghang Town, Fengxian DistrictShanghai 201415, P.R. ChinaTelephone (86-21)3718 2222 · Telefax (86-21)5756 4558E-mail: info@Reproduction in whole or in part only with prior consent of Demag Cranes & Components No liability for errors or omissions. Subject to change.。