Nonconforming Control Handling, Pkg.
Overall Average (%)
Criteria: Approved Conditionally Approved Not Approved
100.0%
90 ~ 100% 80 ~ 89% < 80 %
91.7%
Quality Record EICC
Output Vendor Survey Report
QSA Report
QPA Report
Non Critical Parts
SQRC Report
MP IQC SI MRB ECN
SCAR
PPAP/Safe Launch EC Management & Batch Run AVL Maintain
3.0
進料檢驗規范
特採作業程序 CE:新零件承認
G-QRA-08
特採作業程序文件 .doc
新零件承認規范 環保材料承認規范
I-CE-03 I-CE-02
SQM Main Operation Flow
Input
1. New Vendor. 2. Annually Audit Plan. 3. Customer Request. 4. To be defined as Critical Parts. 5. Parts with New Tech and Process. 1. VS / QSA / QPA & NCR CLCA. 2. Project Based SQRC Score. 3. FAI / FDI / CPK / Gauge R&R / PFMEA / Process Parameter / SOP / PMP / Quality Report (Ramp Up) / Drawings / EC Updating Recort 1. Manufacturing site change 2. Material change 3. Process / Subcontractor Change 4. Tooling / Design Change 5. Requested by Hipro RD / PM 6. 2nd sources phase in 1. IQC DR / LRR / VLRR. 2. QA Hold Production. 3. Customer Complaint 1. Quality / Cost / Delivery / Service / Technology Ranking.
PTH-01-057
0
供A管理辦 法070801.doc
G-QRA-15
2.0
G-QRA15（材料供應商品質管理程序 ).pdf
SQM工程師職責
G-QRA-03
1.0
G-QRA-03 合格廠商考核作業程序.pdf
IQC:進料檢驗
進料檢驗作業程序
G-QRA-04
Risk Parts
Cover
Heat sink
AC Inlet
PCB
E-Cap
Transformer
Choke
Cable
Project Potential
Built
Audit Item
Supplier Name Require
Chang Yu Ready 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 20 0.05
Supplier Control Plan
IQC plan in place Process management plan (PMP) available Process parameters established SPC/Cpk established for critical processes Quality goals defined Outgoing inspection plan in place
Failure Analysis Process ( 失效模式分 析程序) Test Process (測試程序)
Quality Control (品質管控) Production Process Flow ( 生產處理流 程)
SQRC
Supplier Quality Report Card
Customer Name: Model Name: SONY SY-BR019H83LF Build Date: Finish Date: 2007.04.25 2007.04.29 Prepared By: Sheen_feng Approved By: Laiyin_Bai
New Supplier Quality System Survey
Vendor Survey(供應商評鑑）
Item A B C D 業務往來管理系統 產品研究開發管理(R&D評) 品保系統管理 環境管理 Item 26 10 84 9 Score 20% 8% 65% 7% 自評 #DIV/0! #DIV/0! #DIV/0! #DIV/0! HIPRO 73% 90% 65% 89% Max Score 100% 100% 100% 100%
Materials (材料)
Packaging-Shipping Process ( 包裝及 運送程序)
Equipment-Tooling-Fixtures ( 設備、模 具及治具)
Rework Process (重工程序)
Reliability & ORT Controls ( 可靠性及 ORT管控)
Document Review
Hipro World Wide Procurement, Supplier Quality Engineering
Rev 4.0
QPA Checklist
Work Instructions (工作指導書) Records review ：記錄評審 Operator (現場操作及作業人員)
RMA Process (退貨簽核處捚程序)
Overall Score(%)
129
#DIV/0!
71%
業務往來管理系統
100% 80% 60% 40% 20%
環境管理
0%
產品研究開發管理(R&D評)
品保系統管理
Approved Conditionally Approved Not Approved
90~100% 70~89% ≦70%
QSA Checklist
PPAP/Safe Launch Report AVL Database
CIP SPM QBR Batch Run Report CLCA Report & Lessons Learned
SCAR / CIP Management
Fulfillment & Customer Satisfaction
Quality Systems EICC Contract Review
DOC Control
Supplier Quality
Packaging, 90% Storage & Delivery Quality Records
Design Control
Prod. ID & Traceability
Documentation Control Supplier Quality Control Product ID & Lot Traceability Process Control
Foxconn Ready 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 20 0.05
Points
Points
Supplier Quality System/Process Audit
Quality System Audit completed Process Audit completed per product Corrective actions from audits completed 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 21 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 168 168 8 8 8 8 8 8 8 8 7 8 8 7 7 7 8 8 6 8 8 7 6 159 159
Performance Review: MQR / QBR / EFSR
PLM Database
SQM Main Operation Flow
Vendor Survey Quality System Audit Quality Process Audit SQRC PPAP SCAR-CLCA QBR
Ltec Ready 1 1 1 1 1 1 1 1 0 1 1 0 0 0 1 1 1 1 1 0 1 16 0.3125
Guang Sheng Ready 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 21 0
Guang sheng Ready 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 21 0
Process Pre EVT EVT Vendor Survey Critical Parts Quality System Audit DVT Quality Process Audit MVT Supplier Readiness Review (SQRC)
Supplier / Parts Approval Stage Mass Production Stage
process Control Inspection Calibration
10 Nonconforming Product Control 11 Quality Records 12 Handling, Packaging, Storage & Delivery 13 EICC