先进生产计划系统实例
2 2
Agenda 提纲
Supply Chain
供应链
Advanced Planning/Scheduling (APS)
先进生产计划及调度
Advanced Planning System Case Study
先进生产计划系统实例
3 3
Supply Chain in Semiconductor Manufacturing 半导体制造企业的供应链
低效率生产/派送计划和执行
Long responsiveness TPT
客户响应速度慢
Lack of flexibility
生产计划柔性差
Lack of optimization
生产计划优化程度差
Poor on-time delivery
低及时交货率
High inventory, low turnover
Supply Plan
Planning
Purchasing Scheduling
Real-time Dispatching
Logistics
Process Control Manufacturing Execution System
Infrastructures
Demand Plan Order Mgmt
系统实例
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SCM Architecture 供应链管理构架
SCM Strategic Plan
Supply
Production Distribution
Sales
Frequency
Execution Plan Strategy Supply Chain Management
Virtual Factory Planning
专注于供应链整体优化
Collaborative planning and execution
整合计划和执行
5 5
Agenda 提纲
Supply Chain
供应链
Advanced Planning/Scheduling (APS)
先进生产计划及调度
Advanced Planning System Case Study 先进生产计划
必须通过先进生产计划和调度系统来提高半导体制造的生产率
Improvements in factory forecasting and flexible factory
information/control systems that can change with business conditions must be developed and implemented. 必须改进工厂的需求预测，建 立柔性的工厂信息和管理软件系统，使得工厂产能可以随着市场环境 的改变而改变
The cost of equipm主要设备
使用率的提高，能为公司节省巨额开支。
Semiconductor manufacturing is among the most complex production
problems encountered today. 半导体制造的复杂性和专业性，使其生 产管理成为最具挑战的课题。
Reduce inventories
减少库存
Move to build-to-order
按订货制造
Reduce planning cycle time
缩短计划制订时间
Improve delivery performance
提高计划制订水平
Focus on total Supply Chain Management (SCM)
’03 IE&EM
Advanced Planning / Scheduling (APS) in Semiconductor Manufacturing: Challenges and Opportunities
Mike ZHANG (Intel, Shanghai) / Li ZHENG (Tsinghua Univ., Beijing)
Capital Eqpt Supplier 设备供应商
OEM
Subcontractor 分包商
Material Supplier 原材料供应商
Production 生产
Distribution 派送
Retail 销售
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SCM Trend in Semiconductor Manufacturing 半导体制造企业供应链管理趋势
Production Management: guesswork, manual work
生产管理：主观臆断、手工计算
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Production Management: Current Status 生产管理现状
Lack of supply chain visibility
企业供应链透明度低
Inefficient production/distribution planning and execution
高库存、低周转率
Competing management objectives
相互矛盾的生产管理目标
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Solution (Resource: ITRS*) 解决方案（源自ITRS*）
Significant improvements in factory planning/scheduling are required.
先进生产计划及调度 (APS) 在半导体制造业中面临的挑战和机遇
张涛(英特尔，上海) / 郑力(清华，北京)
12.2003
1 1
Agenda 提纲
Supply Chain
供应链
Advanced Planning/Scheduling (APS)
先进生产计划及调度
Advanced Planning System Case Study
Month/Quarter Week/Month Day/Hour Minute
7 7
Semiconductor Industry: Challenges 产业现状：挑战
Marketing environment changes dramatically. 半导体产业市场变化剧
烈。企业必须缩短市场反应时间，特别是生产计划的制定周期。
Many enterprises lack expertise in IE/OR to apply APS. 优秀的生产管
理系统需要先进工业工程（运筹）学成果支持。
In China 中国国情： No domestic APS provider
无国内APS提供者。国外APS提供者产品价格高，服务尚未本地化