1. 目标1. PURPOSE1.1对新产品前期的注塑、喷涂、装配等的过程试验，调试及优化缩短新产品引进过程的周期，确保按时交货，并为新产品进入大批量生产制定优化工艺及程序。
1.1Set up optimize process in Molding, Painting and Assembly to ensure delivery on time andshortest cycle time for new product introduction and ramp up.2. 范围2. SCOPE2.1 适用于本公司所有试生产的通讯塑胶电子类产品2.1 Applicable to all wireless new plastic products.3. 职责3. RESPONSIBILITIES3.1 注塑负责公司制造或外来注塑模具的注塑过程3.1 Molding department is in charge of new product molding process.3.2 喷涂负责新产品喷涂移印过程3.2 Spray painting department is in charge of new product spray painting and pad printing process.3.3 装配负责新产品装配过程3.3 Assembly department is in charge of new product assembling process.3.4 物流部负责提供试生产所需要的原辅材料3.4 Logistic department is in charge of supplying all raw materials for trial run.3.5 物流部计划负责制定、下达试生产计划3.5 Logistic planning department is in charge of new product planning and issuing trial run plan.3.6 工艺工程师负责生产工艺的制定、调整3.6 Process engineer is in charge of setting and improving the process parameter and technology.3.7注塑、喷涂、装配技术员负责按作业计划，根据工艺文件要求进行控制，并及时的掌握信息，反馈给制程工程师、质量部,并负责所使用的现场清洁,负责试生产产品的入库3.7 Molding/spray painting/assembly technician is in charge of operating according to trial run plan,controlling the process according to WI, providing the feedback/information to process engineer and QA in time, keepingthe cleanliness of line and sending trial run productsto storeon time.3.8 质量部负责现场量具和检测设备的控制，检验并确认产品的质量3.8 QA department is in charge of all measuring fixture, gages and testers and ensure product qualitymeet specification.3.9工业工程设备人员负责提供适宜的设备，并对之进行保养、维护、检修。
保障能源的供应，工业工程设计人员负责工装夹治具，包装材料方式等的设计及导入工作3.9 IE department industrial engineer is in charge of providing and maintaining suitable equipment forproduce and ensuring energy supply, design engineer in charge of jig/fixture/package designing and introducing.3.10 注塑、喷涂、装配部文员负责接物流部试生产计划，安排领料等试生产准备工作。
3.10Engineering clerk is in charge of receiving producing plan and preparing for trial run.4. 定义4. DEFINITION4.1 PM：Project Management4.2 ESI：Early Supplier Involvement4.3 PE：Process Engineer for Molding/Spray Painting/Assembly4.4 IE：Industrial Engineering including Package Design/Equipment Plan4.5 FOT：First of Trial Run4.6 CPK Run：Index of Process Capability Run4.7 EOL: End of Life4.8 WI: Work Instruction4.9 特殊过程：Special Processa. 产品质量不能通过后续的监视或测量加以验证的工序；a. Product produced in the process cannot be qualified by subsequent monitoring or testing method.b.产品质量需要进行破坏性试验或采用复杂、昂贵的方法才能测量或只能进行间接监视的工作；b. Qualification of the product produced in the process be tested by destroying method or expensivetest or indirect monitoring.c. 该工序产品仅在产品交付使用之后，不合格的质量特性才能暴露出来。
c. Product produced in the process reveal the quality character only after be put in use.5. 作业标准5. STANDARD OPERATION PROCEDURE6. SUPPORTING DOCUMENTS6.相关文件6.1HiP-WSHT-IOP-Q025 产品标识规定6.2HiP-WSHT-IOP-Q027 产品可追溯制度6.3 HiP-WSHT-IOP-Q002 不合格品控制程序6.4 HiP-WSHT-QEH004 纠正预防措施程序6.6HIP-WSH-WI-EN-003包装通用标准6.7HIP-WSH-WI-EN-004 包装检测说明6.8HIP-WSH-R-533-2005/0 试生产跟踪记录表6.9 HIP-WSH-704-2005/0Preliminary Contract Review Record (Injection Moulded Parts) 6.10 HIP-WSH-705-2005/0Preliminary Contract Review Record (Pad printing parts)6.11 HIP-WSH-706-2005/0Preliminary Contract Review Record (Painted parts)6.12 HIP-WSH-707-2005/0Preliminary Contract Review Record (Assembly parts)6.13 HIP-WSH-703-2005/0 Contract Review6.14 HIP-WSH-701-2005/0 BD form6.15 HIP-WSH-R7.5.2-010-2005/1 Molding Process Data Sheet6.16 HIP-WSH-710,711 Molding Yield rate report6.17 HIP-WSH-712,713 Painting Yield rate report6.18 HIP-WSH-714,715 Assembly Yield rate report6.19 HIP-WSH-R-716-2005/0 MOLDING TRIAL RUN REQUEST FORM6.20 HIP-WSH-R-717-2005/0 SPRAY PAINTING TRIAL REQUEST FORM6.21 HIP-WSH-R-718-2005/0装配产品试生产申请表6.22 HIP-WSH-R7.5.2-002-2005/0喷枪设定记录6.23 HIP-WSH-R7.5.2-001-2005/0Spray painting record6.24 HIP-WSH-WI-EN-001 Process change management work instruction6.25 HIP-WSH-WI-EN-002 Engineering change management work instruction6.26 HIP-WSH-WI-AS-003 超声波焊通用作业指导书6.27 HIP-WSH-R-613 试模报告7. FLOW CHART7. 流程图7.1 ESI process flow7.1 ESI 流程职责Responsibility 流程 Procedure 相关文件和记录 Doc. & RecordENGINEERINGMolding CR Spray painting CR Assembly CRFeasibility analysis form PMDPMDPMDENGINEERINGPMDENGINEERING7.2 FOT 流程职责Responsibility 流程 Procedure 相关文件和记录 Doc. & Recorder PMDcustomer drawingMold test reportAssembly track record formPE, IE, ECNTOOLING7.3 Trial run and qualification flow职责Responsibility 流程 Procedure 相关文件和记录 Doc. & RecordPMDLogistic deptMold test reportAssembly track formSpray gun set up recordPainting recordENGINEERING appearance inspection recordMFI reportQA Plastic part package formENGINEERINGENGINEERING/PMDTOOLINGQA ECNCPK reportPMD/Engineering/QAProduction dept.PMD/ENGINEERINGQAYield rate reportProduction dept.11 / 11。