公司设备管理制度Infrastructure control procedure1 目的:为确定、提供并维护所需的基础设施,满足产品符合性、环境管理和职业健康安全管理的需要。
为设备的维护保养、检修、完好提供依据。
1 Purpose: Supply evidence to equipment’s maintenance, examination and repair. Meet the requirements of product conformity, environmental management and occupational safety management.2 范围:适用于公司设备的新增、使用、保养、检修、封存、报废及设备档案管理。
2 Scope: It can be used for factory’s new equipment, using, maintaining, examining and repairing, sealing, discarding and equipment dossier management.3 职责:3 Responsibility3.1机动部负责全部固定资产存档、相关资料文件的传递,并且负责组织固定资产验收等日常管理工作,监督固定资产使用、保养情况,建立健全固定资产台账。
固定资产管理具体执行《固定资产管理制度》。
3.2各部门、车间对本部门、车间的基础设施进行维护和管理。
3.1 Machinery power department is responsible for all files of fixed assets, transmit of relevant documents and daily management like examination of fixed assets, monitoring of its application and maintenance. The management of fixed assets shall be in accordance withFixed Assets Management System.3.2 Each department and workshop shall take responsibility of the maintenance and management of their infrastructure.4 程序内容:4 Procedure4.1 基础设施的配置和验收4.1 The allocation and acceptance check of infrastructure4.1.1依据产品实现需要配置相应的基础设施,并按照《固定资产管理制度》中新增固定资产、更新改造固定资产要求填写《新增固定资产申请表》、《固定资产更新改造申请单》,经授权人审报后购置设施设备。
融资租入资产填写《经营、租赁租入固定资产单》。
4.1.1 In accordance with the requirements about new and update fixed assets in Fixed Assets Management System,fill Equipment Purchase Apply List, Fixed assets renewal application form based on production realization. Authorized person shall purchase equipment after the application of purchasing facilities is approved. For the financing lease, fill in "the business, lease rented fixed assets form Business, Lease and Rent of Fixed Assets List.4.1.2 采购的设备由各部门按照《固定资产管理制度》中固定资产验收要求实施进厂验收、安装验收,并保存《固定资产验收单》。
固定资产验收不合格填写《固定资产验收(整改)通知单》,整改合格后重新验收。
4.1.2 Each department shall check the fixed assets that enter into the factory. The acceptance shall strictly follow Fixed Assets ManagementSystem. The Acceptance List of Fixed Assets shall be kept. For the non-conformances, Acceptance (Rectification) Notice of Fixed Assets shall be filled. Reaccept after rectification.4.2设备的完好检查4.2 Inspection of equipment4.2.1生产设备管理员每个季度都要对在用设备进行完好检查,并编制填写《设备完好评定表》,如果设备评定完好则挂“完好”标牌,否则挂“待修”标牌并及时维修。
生产设备管理员在进行完好检查时必须遵循以下标准:1)传动正常,变速齐全。
2)系统灵敏可靠,滑动部位正常,安全防护正常。
3)需要润滑的设备部位应处于润滑状态。
4)电气系统装置齐全,安全可靠,性能灵敏。
5)设备内外清洁,无油污,无生锈。
6)制动限位灵敏安全可靠。
7)如果设备满足以上条件(具体设备具体分析)才可悬挂完好标志牌。
4.2.1 Production equipment administrator should inspect equipment every three months and comply and fill in Intact Equipment Bill. If the equipment runs completely, hanging up Intact Brand. Or, hanging up For Repairing Brand and maintain in time. Production equipment administrator should be accorded this following standard when running on Intact Inspection.1)Transmission in normal and variable speed is complete.2)The system is flexible and reliable; sliding parts and safetyprotection are normal.3)The lubricative equipment parts are on the state of lubrication.4) Electrical system setting are compete, safe reliable and flexible performance.5) Inner equipment is clean, no greasy dirt and rust.6) Brake spacing is flexible, safe and reliable.7) If equipment accords with the above condition (specific equipment should be specific analysis), hanging up Intact Brand.4.2.2设备完好检查流程设备主管、管理员、维修工、车间主任确认设备,设备待修挂待修牌,安排维修;设备完好,挂完好牌并填写《设备完好评定表》;根据评定表对设备完好率进行考核,填写《车间设备完好率统计表》,设备主管审核,车间保存。
4.2.2 The procedures of equipment inspectionThe equipment should be checked and affirmed by equipment manager, administrator, maintenance worker and workhouse director. If the equipment should be repaired, hanging up for repairing brand and arranging for repair; if the equipment is intact, hanging up for intact brand and filling Intact Equipment Evaluation List; equipment administrator reviews the intact equipment according to the List, filling in the Statistical Chart of Equipment Intactness which reviewed by equipment manager and then saved by workshop.4.3设备的使用4.3 The use of equipment4.3.1操作者必须严格按照相关规程操作。
4.3.1 Operator should be operated according to related rules.4.3.2重要设备开机交班时要进行日常点检,做《点检记录》。
4.3.2 When shifting, the important equipment should be checked and then fill Checking Record.4.3.3点检设备发现异常时要通知车间主任。
由车间主任通知有关人员修理,并由维修人员做好维修记录。
4.3.3 When checking equipment fids out abnormal, forming workhouse director immediately. Workhouse director will form related person to repair and repairer fills Maintaining Record.4.3.4设备日常保养标准:1清洁、2润滑、3调整、4紧固。