广东文灿压铸有限公司Wencan die casting Co., Ltd常用英语术语列表List of die casting terms and vocabularies( 2011-9-23 re-edit V6)1.新产品以及模具开发products and tooling developing2D/3D drawing 平面图/3维图bump among products 货与货之间碰撞capital equipment 资本设备, 固定设备chamfering倒角classification 分类、级别datums 基准datum level 基准水平面datum line 基准线datumplane 【测】基(准)面design/process FMEA D设计/P过程FMEAdie casting 压铸die fabrication 模具加工Die location layout 工模排位图Die polished 省模Die trial 试模electrode for EDM 放电用铜公machining by CNC wire-cut machine 线切割加工machining by electric discharge machine ( EDM ) 电蚀火花加工potential effects of failure 潜在失效后果potential failure mode 潜在失效模式rib and corner 筋肋和尖角subcontractor 外包商set die-casting parameter/locking force/ injection force/injection velocity/shot time/ volume of release agent/die-open time/ ejector time/pressure rating/metal temperature/ control temperature/ operation according to WI按工作指示设定压铸参数/锁模力/射料力/射料速度/打锤时间/喷雾量/开模时间/顶出时间/压力参数/料温/控制温度/按照作业指导书作业;thermal expansion 热膨胀2.热处理heat treatmentair cooling 空气冷却annealing 退火carbonization 碳化case hardening 表面硬化,表面淬硬full annealing 完全退火heat treatment 热处理metallographic structure 金相组织metallographic test 金相试验quenching 淬火residual stress 残余应力tempering 回火3.压铸设备及模具die casting machine and die toolingangle pin 斜导销biscuit /slug 料饼/余料blister 气泡burner 燃烧器casting area最大压铸面积casting insert 铸件镶件casting fin铸件飞边, 铸件披缝, 铸件周缘翅片cavity fill time 充型时间cavity insert 型腔镶块cavity型腔center furnace 中央熔炉clamp force max. 最大压力coefficient 系数cold chamber machine 冷压室压铸机cold/hot chamber pressure die-casting machine 冷/热室压铸机contraction 收缩core slides/core活动抽芯(型芯)cover die half(stationary half )/ ejector die half (moveable half )前(定)模/后(动)模crucible furnace 坩埚炉cruciblepot 坩埚degassing 除气/去气delivery rate;pouring rate 充型流速/浇注速度design of gating system 浇注系统设计die layout模具排位图die life 模具寿命die stroke 开模行程draft 拔模斜度ejector force顶出力ejector pad 顶针痕ejector pin 顶针ejector stroke 顶出行程feeding 补缩foundry returns 回炉料gating/running system 浇注系统holding furnace 保温炉ingate 内浇道injection plunger 压射冲头ladle 浇包locking force 锁模力machine platen 压铸机模板moving/fixedplaten动/定模板maximum/minimum die height 最大/最小压模厚度metal fluidity (金属)流动性molten metal 熔化金属nitrogen pressure 氮气压力normal pressure工作压力numerical simulation of casting solidification 铸件凝固数值模拟opening time 留型时间/开型时间overflow 溢流槽/ 渣包production die 量产模prototype die 样板模refining 精炼refining agent 精炼剂remelting 重熔riser/feeder head 冒口runner 横浇道runner/gate 流道/浇口scrap 废金属料secondary alloy 再生合金shot sleeve 司筒,压射室size of die platen 模板尺寸slag 熔/炉渣sludge/dross 沉/浮渣solidification 凝固sprue pin(spreader)直浇道锥(分流器)spure 直浇道die frame模架tangential runner 切向横浇道tie bar 哥林柱/导柱/拉杆total melting loss 熔炼损耗率熔损、烧损trim die 冲模vent 排气口water cooling channel 冷却水通道4.压铸工艺与后加工工艺die casting and secondary process alloy component assay report 合金成份化验报告appearance外观center furnace 中央溶炉characteristics 特性degating 冲水口die casting 压铸parting line 分型线polishing/buffing 磨/抛光polishing 抛光、磨光polishing/cotton wheels 抛光用布轮removing burrs round pads of ejector pin 刮项针位批锋removing parting line flash 磨分型线sanding wheels 砂布轮5.精加工工艺machining processboring 镗精加工fine maching ; 粗加工rough machingdrill bit 钻头卧式加工中心Horizontal machining center chuck车床卡盘,夹具立式加工中心vertical machining center cutting tools刀具external/internal thread 外/内螺纹file 锉form tool 成型刀grind 磨jig/fixture 夹具lathe 车床left-hand thread左旋螺纹length of thread engagement螺纹旋合长度loose thread滑牙machining accuracy加工精度machining allowance of casting 铸件机械加工余量machining allowance加工余量machining error加工误差mandrel机加工芯轴mill 铣minor diameter小径parallel screw thread圆柱螺纹pitch diameter中径pitch螺距plane 刨,Reaming铰孔right-hand thread 右旋螺纹rolled threads 挤牙root diameter底径screw thread 螺纹tapping 攻牙tight thread牙紧uncompleted tapping 牙不完整6.表面处理surface treatmenta mixture of 2parts water and 3 parts oil 2分水3分油混合acid dip/pickling 酸洗acid 酸水alkali cleaning 碱洗Anodizing 阳极氧化baking 烘干blueing /chemical oxide 钢铁发蓝/化学氧化chemical pretreatment 化成处理chromating 铬化clear black e-coatings透明黑色泳漆clear chroming 无色铬化colored passivation 彩色钝化concentration 浓度dedusting 除尘degreasing 脱脂,除油descaling 刻蚀dipping 浸渍electrophoresis 电泳electrophoretic coating电泳漆electroplating hard chrome 镀硬铬electrostatics powder coatings 静电粉沫喷涂E-plating 电镀hexavalent chromium 六价铬impregnation 浸渗mechanical polishing机械抛光neutralization 中和PAD printing/silk screening 移印/丝印passivating 钝化phosphating 磷化resin 树脂rinsing 过清水Roughtening 粗化spray powder 喷粉taking down 下挂trivalent chromium 三价铬ultrasonic clean 超声波清洗wiping with toluene 抹天那水salt spray testing盐雾试验7.品质控制quality controlappearance full-inspection 外观全检collection 回收evaluation / measurement technique 评价/测量技术first inspection for 5 shots 首检5件Freq=frequency 次数incoming quality sampling inspection report 来料质量抽查报告interprocess quality sampling inspection report 工序间质量抽查报告pile products up due to laying in disorder 摆放不正确堆积产品processing tour-inspection制程巡回检查product/process specification /tolerance 产品/过程规范/公差projector 投影仪QC tour-inspection QC巡检quality final-inspection report 最终检验质量报告quality first piece inspection report 质量首件检查报告quality traceability analysis report 质量追踪分析表return to supplier 退回供应商sampling inspection 抽检self-inspection 自检Special Char. class 特殊特性分类spot check 抽样检查visual standard 外观标准workmanship standard 工作质量标准8.质量缺陷常用语defectsair tightness 气密性blister/pimple/bubble 起泡bumps 碰伤caniniform/dentate狗牙casting fin铸件飞边, 铸件披缝, 铸件周缘翅片cold lap 冷隔cold shut 冷纹Contamination 污染dirt pits 尘点distortion/deformation 变形double skin 重皮ejector marks raised or depressed 顶针位凹凸elephant skin皱皮entrapped slag;slag inclusion 夹渣filling to excess 多料flow mark 流痕/波纹flow lineincomplete filling 缺料incorrect casting form 形状不合格indentation 印痕/凹痕internal quality of casting 铸件内在质量micro-shrinkage;porosity 疏松【显微疏松】off dimension;off size 尺寸不合格oil marks 油渍orange peel 桔皮缺陷out of size 尺寸不符oxidation 氧化partial breakage of a casting 崩料peeling 电镀脱皮pinhole针孔pits 面麻porosity 砂孔roughness 粗糙sand inclusion 砂眼scratches 划痕/刮伤shrinkage 缩水slag 炉渣stain 污渍texturing 致密性thermal shrinkage crack (on product)(产品中的)热缩裂raised crack mark line (on product) (产品表面凸起的龟裂线) visual quality of casting 铸件外观质量void 砂眼/气孔warpage 挠曲yellowing发黄yield of casting 铸件合格品率missrun 欠铸9. 压铸件试验常用语testingadhesion 附着性deflection 挠度elastoplasticity 弹塑性elongation 延伸率extend 延伸film thickness 涂膜厚度film thickness gauge 膜厚仪flexibility 屈曲挠性hardness 硬度heat impact test 热冲击试验high humidity test 高湿测试humidity resistance 耐湿impact resistance 抗冲击力impact strength 冲击性measuring adhesion by tape test 胶带附着力测试neutral salt-spray NSS test 中性盐雾residual stress 残余应力spraying viscosity 喷涂粘度strengthen 加强、巩固tension 拉紧、张力viscosity 粘度water resistance 耐水性yield strength 屈服强度mechanical property 力学性能chemical analysis 化学成份10.测量工具常用语measurement and gaugeAltitude gauge 高度仪average 平均值Block Gauge 块规Bore Gauge 孔规Clearance gauge 塞尺/间隙规CMM 三坐标测试仪Depth Micrometer 深度千分尺Digital caliper 电子卡尺Digital Height Gauge 数字高度测量仪durometer/hardness meter 硬度计Electric/digital Balance 电子称Electroplating THK.Tester 电镀厚度测试仪equipment variation 设备变差gage repeatability and reproducibility report 量具的R&R重复性和再现性报告go-no-go gauge “过” -- “不过” 验规通-止规HRC/HV Hardness Tester 洛/维氏硬度仪Rockwell testingimpact tester 冲击仪Inside/outer Micrometer 内/外径千分尺measurement unit analysis 测量设备分析Micrometer Calipers 千分卡尺Microscope 显微镜metallographic microscope 金相显微镜Multimeter 万用表electric universal testing 电子万能试验机normal distribution curve 正态分布曲线number of parts 零件数量number of trials 实验次数one range 单极差part variation 零件变差pin gauge 针规Plug gage 塞规Projector 投影仪Optical image 光学影像测量仪range 公差带range control chart 极差控制图repeatability 重复性reproducibility再现性Ring Gauge 环规spectrometer 光谱仪Thermometer 温度计Thread Gauge 螺纹规thread plug gage螺纹塞规Torque Meter 力矩计total variation 总变差Twisting Meter 转扭力仪Vernier Caliper 游标卡尺viscosimeter 粘度计visual check 目测witness mark (测量)参考(标)点endoscope 内窥镜11. 形位公差常用语toleranceangularity 倾斜度角度aperture 孔径basic dimension 基本尺寸basic size 基本尺寸c/c =between centers 中心距centricity中心circular runout 圆跳动circularity圆度roundnessconcentricity 同轴度同心度conical 圆锥形的coordinate data 坐标数据coordinate dimensioning 坐标尺寸cylindricity 圆柱度datum/feature/point/line/ plane/axis 基准/特征/点/线/平面/轴线deviation偏差diameter/radius 直径/半径draft angle 拔模斜度ellipse 椭圆excentricity 偏心距(率)flatness 平面度geometric dimensioning 几何尺寸fit/clearance fit/interference fit/ transition fits 配合/间隙配合/过盈配合/过渡配合M/LMC=maximum/least material condition 最大/小材料状态nominal diameter 公称直径oblong 长方形oblong hole 椭圆孔ovality 圆锥度(变形)parallelism 平行度perpendicularity 垂直度position 位置度pro a line 线轮廓度pro a surface 面轮廓度reference frame 坐标系right angle 直角rounds/fillets draft 外圆角/内圆角拔模斜度square 正方形standard/ precision tolerance 标准/精度公差straightness 直线度symmetry 对称度theoretical size 理论正确尺寸thickness厚度tolerance/value 公差/值top/side/ end view 顶/测/端视图total runout 全跳动unilateral/bilateral tolerance 单/双边公差upper/lower deviation 上/下偏差12.包装和包装材料packagebar code 条形码blister plate/PVC tray 吸塑罩bubble bag 气泡袋closed /sealed poly bag 封口胶袋corrugated cardboard/sheet波纹隔板corrugated egg-crate carton 瓦楞蛋格卡通箱foam bag 珍珠棉袋forktruck 叉车GW gross weight /NW net weight 毛/凈重If wooden pallet, the certificate of disinfection for pallet 如果是木制卡板要有卡板消毒熏蒸证明in egg tray with carton packages 卡通箱及其蛋格item/ sales consumer pack 单件装label 包装标识logo polybag 有唛胶袋multipack 多件装outside dimensions 长x宽x高length x width x height 外部尺寸packaging materials 包装材料packaging strapping/PP-straps包装带pad separator; clapboard; partition board/sheet 隔板pallet 卡板plastic container 胶箱shrinkage package 吸塑包装single/double/3 regular slotted carton/box 单/双/三坑纸箱styrofoam 聚苯乙烯泡沫塑料白色泡沫tissue papper 拷贝纸transparent plastic film circle the pallet/stretch poly wrap 透明膜保鲜纸unitload pallet 整卡装wrappage 包装材料13.生产控制计划production controlcontrol plan 控制计划core team 核心小组date Rev. 日期修订date orig. 日期编制each batch 每批Inform line/team leader/ supervisor/manager to shut down and recheck 通知生产拉/组长/主管/经理,停机再检查machine adjustment 调机machine, device, jig, tools for Mfg. 生产工艺装备material identification 物料标识mounting die 安装模具mounting die inspection sheet 模具安装检查清单once every operation每次开机part /process number 零件/过程编号part name/description 零件名称/描述pre-launch 试生产process 过程process name/operation description 过程名称/操作描述reaction plan 反应计划refer to CP 参考控制计划14.优质浇口设计七步法gate design优质浇口设计七步法The Seven Steps To A Quality Gating Design第一步确定铸件质量等级。