P/N Process Description Process Characteristic (target & tolerances)Measurement process /Control Technique Gage R&R result Sampling Plan Control Method CapabilityPpk / Cpk Gaging /VerificationTechnique Gage R&R result Sampling Plan Control Method Process CapabilityPpk / Cpk 100% Method /Poka Yoke Prevention or Detection Verification Secured1.1S 120.7+/-0.3Go-no go gage N/A 100%FAI/LAI 2.1W-IQC 120.7+/-0.3Go-no go gage N/A 5 pcs/batch inspecton record 3.1W-painting 120.7+/-0.3Go-no go gage N/A 100%100% check 4.1W-assembly 120.7+/-0.3Go-no go gage N/A 100%FAI/LAI/100%check 2.1W-assembly RC3/8Go-no go gageFAI/LAI/100% check N/A F/L piece FAI/LAI/100%check W-IQC RC3/82.2S RC3/8plain plug gauge+thread pluggauge N/A 1.FAI/LAI:1pcs 2.Process sampling:1pcs/10pcs QC sampling:2pcs/4H/2 workstations3.OQC:100%1.FAI/LAI inspection report;2.Process inspection report;3.OQC inspection report N/A3.1W-assembly RC3/8Go-no go gage FAI/LAI/100% check N/A F/L piece FAI/LAI/100%check W-IQC RC3/83.2S RC3/8Go-No go plain plug gauge+thread pluggauge N/A 1.FAI/LAI:1pcs 2.Process sampling:1pcs/10pcs QC sampling:2pcs/4H/2 workstations3.OQC:100%1.FAI/LAI inspection report;2.Process inspection report;3.OQC inspection report N/A4.1W-assembly M16x1.5Go-no go gage FAI/LAI N/A F/L pieceFAI/LAI -4.2S M16x1.5Go-no go gage N/A 100%FAI/LAI 5.1W-assembly M22x1.5Go-no go gage FAI/LAI / 100% check N/A 100%FAI/LAI/100%check -W-IQC M22x1.55.2S M22x1.5 JED-388M22*1.5-6H: Thread plug gauge;D20.5+0.15: Go-no go plain plug gauge;D15+0.15:Go-no go gauge;D23.3+0.15/-0.25:Go-no go gauge N/A 1.FAI/LAI:1pcs 2.Process sampling:1pcs/10pcs QC sampling:2pcs/4H/work stations 1.FAI/LAI inspection report;2.Process inspection report;N/A 6.1W-assembly min65mm/57±2mm/53+3mm FAI/LAI N/A F/L piece FAI/LAI -6.2n/a 7Total Leakage test Outlinedrawing bolt NPC 7.1≤ 8 cm³/min FAI/LAI TI/PFMEA/CP <2>Y Y N/A M Testing bench checking The product can pass testing program <2>Y FAI/LAIMaster sample W-assembly The product can pass testing program Testing bench Master Sample N/A 100%FAI/LAISet-up-sheet -SV/T%=15.53<20Passed.%SV=10.69<20 Passed.Number of DistinctCategories = 13＞5Passed.8.1W-assembly L+/-2FAI/LAI N/A F/L piece FAI/LAI -8.2n/a 9Release bolt-all Release nut nooverlap Outlinedrawing flange NPC 9.1Release nut nooverlap FAI/LAI Set-up-sheetPFMEA/CP CI Y Y N/A M Release nut no overlap Y CI Y WI W-assembly 100% check with guage Guage: go /no go N/A 100%WI -10Stroke-1/2X deimension:99+0.8/-0.5 mm/81±1 mm Outline drawing flange NPC 10.199+0.8/-0.5mm/81±1 mm FAI/LAI Set-up-sheet PFMEA/CP <1>Y Y N/A M 99+0.8/-0.5 mm/81±1mm Y <1>Y FAI/LAI W-assembly 99+0.8/-0.5 mm/81±1mm teser N/A 100%FAI/LAI/100%check -SV/T%=15.30<20Passed.%SV=5.41<20 Passed.Number of DistinctCategories = 26＞5Passed.11.1SM48x2go/ no go gauge N/A 100%FAI/LAI W-IQC M48x2go/ no go gauge N/A 5pcs/batch inspecton record W-welding M48x2N/A N/A N/A N/A N/A W-painting M48x2Go-no go gageFAIF piece FAI 100%visual check W-assembly LM48x2WI/ Assembly lockN/A 100%Assembly lock nut 12.1W-assembly check by go-no-gogage Go-no go gage N/A 100%WI -EVS-welding N/AN/A N/A N/A N/A EVS-painting check by go-no-gogage Go-no go gage 100%WIW-IQC12.2S 13.1Dimensions FAI/LAI <CI>Y Y N/A B Visual checkappearance ofnameplateDimensions <CI>Y FAI/LAI W-assembly 100%Visual check before assembly Visua check N/A 100%FAI/LAI -13.2Clear type,no deflect,no damage,nooverlapFAI/LAI <CI>Y Y N/A B Visual check detailsof nameplate afterprinting Clear type,no deflect,no damage,no overlap <CI>Y FAI/LAI W-assembly 100%Visual check before assembly Visua check N/A 100%FAI/LAI -14Release bolt-all Release position 69± 5 mmOutline drawing Bolt NPC 14.169 ± 5 mm FAI/LAI Set-up-sheet PFMEA/CP CI Y Y N/A M 69 ± 5 mm Y CI Y FAI/LAI W-assembly 69 ± 5 mm FAI 、LAI N/A FAILAI FAI/LAI -15.1W-assembly L+/-2FAI/LAI N/A F/L piece FAI/LAI -15.2EVSAnagle of NPC breath hole FAI/LAI N/A F/L piece FAI/LAI 16No mix of good part and bad part Outline drawing Outline drawing 16.1Outline drawing PFMEA/CP Claim Y Y N/A M Marking bad part and visual check before package Red label to mark the bad part and put them on red box/100% visual check before package Claim Y N/A W-assembly Red label to mark the bad part and put them on red box/100%visual check beforepackaging Red label/ box N/A 100%FAI/LAI Printing record -NPC-2NPC-3flange -NPC-clamp ring NPC-1Flange-1Flange-1NPC-1Flange-215Angle of port andclamping ring Outlinedrawing Bolt NPCAngle of port and clamping ring FAI/LAI WI/PFMEA/CP CI Y Y N/A B Y Y B Y CI B N/A Y Y CI postion of 55dimension and 4assembly hole B CI 11NPC screw:M48Outline drawing Pipe NPC M484254546672CI CI N/A FAI/LAI WI/PFMEA/CP CI Y Y N/A Nameplate 13Nameplate 8990538044Outline drawing Outline drawing 8Length of plate Outlinedrawing Bolt NPC NPC-1FAI/LAI WI/PFMEA/CP Outline drawing Outlinedrawing Outlinedrawing 12postion of 55dimension and 4assembly hole 4254810090L+/-2postion of 55dimension and 4assembly hole 4239206512CI CI 92549266124254606004Outlinedrawing ISO-7-1Y Y 2Port12: RC3/8Bolt NPCRC3/892549266124253546004Y ISO-7-1Y Y Y Y Y Y Y Y RC3/8CI 4254606004M16x1.5CI CI CI Y N/A B N/A B N/A B N/A B N/A B N/A M 6Stroke: Min 65mm/57±2mm bolt NPC Min 65mm/57±2mm/53+3mm 5Flange port:2xM22x1.5Pipe NPCM22x1.5Stroke-1/2Dimensional Functional Error Proofing WABCO or Supplier Control Plan 4NPC bolt:3xM16x1.5Bolt NPC 3Port11: RC3/8Bolt NPCKnown Technology solution (Y/N)PFMEA Process Verfication Activities Design Verification /Validation Activities NPC bolt distance(120.7+/-0.3)bolt NPC 1(120.7+/-0.3)Control Strategy ProductCharacteristicDescription (withdimesion &tolerances)Controlling Document Line #DFMEA Product or Process Characteristic Description Process Solution Detailed in Process Flow diagram (Y/N)Process Characteristic related to Product Safety Characteristic <1>/ Significant Product Characteristic <2>Make or Buy Safety Critical Characteristic<1> / Significant Characteristic<2>Line #Customer Requirement (description & value)CHARACTERISTICSVERIFICATION MATRIX Tri-stop Customer Interface Requirements Customer InterfacesDesign SolutionRequirements Document Outline Drawing 120.7+/-0.3Y Y FAI/LAI RC3/8Y Y FAI/LAI CI CI RC3/8Y Y FAI/LAI FAI/LAI y Y FAI/LAI CI CI FAI/LAI y Y FAI/LAI FAI/LAI y Y FAI/LAICI CI FAI/LAI y Y FAI/LAI M48x2y Y WI Y WIFAI/LAI y Y FAI/LAICI。