4/5/2020
18
C. Heat Transfer Performance Test Stand
Quantity: 3 Productivity: 50-60 pieces/h
4/5/2020
13
C、Crimping Machine
• Quantity:3 • Made in China • The key parts can be made by ourselves • Used to assemble tanks on the core
4/5/2020
14
3)、Key Equipments for CAC Production
• Continuous Aluminum Brazing Furnace • Quantity:1 • Made in U.S.A. by Seco/Worwick Company • Mass production from 2002
High Frequency Tube Mill (made in U.S.) USA made Fin Mill (made in U.S.) Core Builder (made in Korea) Aqueous Degreaser (made in Korea) CAB Furnace (made in U.S.) Crimping Machine (made in U.S.) Pressure Decay Leak Tester (made in U.S.)
CAC:200,000 Heater:300,000）
• EMPLOYEE:
815
• TECHNICAL PERSONNEL:103
• SHIFT:
2 shifts/day; 5 days/week;
210 days/year
4/5/2020
5
2. MAIN PRODUCTS
Copper/Alum Radiator Charge Air Cooler Heater
4/5/2020
17
B、Internal Liquid/Air Pulse Testing Stand
•Changeable Pulse Pressure Range: 0-3Kg/cm2. •Changeable Pulse Period : 2-10 second. •Changeable Temperature Range: 110℃--130℃. •Testing strength reliability of Radiator & CAC by simulating engine in working condition.
汽车散热器工艺流程 及焊接方法
李冬：一汽富奥散热器公司
工艺工程师
2009年9月
4/5/2020
1
培训内容
散热器公司简介 汽车冷却系及发展方向 钎焊知识 散热器工艺流程
4/5/2020
2
一、散热器公司简介
富奥汽车零部件有限公司 散热器分公司
FAWER Radiator Company
4/5/2020
4/5/2020
6
Copper/Alum Radiator
4/5/2020
7
Charge Air Cooler
8
Heater
·
4/5/2020
9
3. MAJOR PRODUCTION EQUIPMENTS
1). Key Equipment for Aluminum Radiator Production
3
1、COMPANY PROFILE
Radiator Branch Company is a subsidiary company of Fawer Automotive Parts Co. Ltd. under FAW （the First Automobile Works of China). Located in the northeast of China in Changchun, Jilin, it is a state-owned and is the biggest production base of radiators in China auto industry. From 2008, it will become the No. one in the technology and management in the radiator & CAC production in China.
4/5/2020
10
B－Type Tube Mill
4/5/2020
11
2). Key Equipments for Copper Radiators Production
A、Tube Mill (German Schoeler Corporation)
4/5/2020
12
B、Brazing Furnaces
4/5/2020
4
• ESTABLISHMENT：
• TOTAL AREA: • FACILITY AREA • FIXED ASSETS： • OWNERSHIP： • ANNUAL CAቤተ መጻሕፍቲ ባይዱACITY:
（Radiator:550,000
1956 168,000m2 59,000m2 RMB 145 Million STATE OWNED 1,050,000 units
4/5/2020
15
4)、Other Key Equipments
Ultrasonic Washing machine
4/5/2020
Semiautomatic welding Machine
16
4. Performance Test Lab
A、Electromagnetic Vibration Test Stand
• Made by UD company of U.S.A • The Most Advanced Test Stand in the world • Frequency Range : 0 - 2000Hz • Maximum Acceleration : 69g.
Testing Radiator & CAC Strength By simulating a Running Vehicle