SZJ-100 型干灰散装机SZJ-100 Model Dry Dust Bulk Machine使用说明书Operation Instruction江苏国能环保设备有限公司Jiangsu Guoneng Environment Protection Equipment Co., Ltd.一、前言 1. Foreword本产品适用于电力、建材、冶金、煤炭以及化工等其它行业的无腐蚀、低研磨性粉粒状物料的装车或装船作业。
在火力发电厂主要用于灰斗或贮灰库下装车、装船。
本产品可与料库下给料设施联锁运行，通过控制系统的控制，实现了装卸过程的自动化。
其装车效率高，密封性能好，无粉尘污染。
是散装粉状物料装车、装船的理想设备。
The product is applicable to the loading or shipment work of non-corrosion, low abrasiveness powder materials in such industry as power, construction, metallurgy, coal and chemical industry. If it uses in thermal power plant, it is mainly applied to the loading, shipping under dust hopper or dust bunker. The product is interlocking operated with material storage feeding facility, to carry out automatic loading and unloading process via control system. It is the ideal equipment for loading and shipping bulk powder materials with such characteristics as high efficiency loading, good sealing performance and without dust contamination.二、技术参数2. Technical parameters2.1干灰散装机型号含义：2.1 Model and signification of dry dust bulk machine:Structural form I: without dust exhaust fan II: with dust exhaust fan III: with in site dust collector出力100m 3/h Output 100m 3/h 干灰散装机Dry dust bulk machine2.2控制方式：设半自动和自动2.2 Control mode: setting semi-automatic and automatic2.3散装头升降行程：1300mm （亦可按用户需要而定）2.3 Lifting stroke of bulk head: 1300mm (decided as per user ’s demand)2.4散装头升降速度：0.1m/s2.4 Lifting speed of bulk head: 0.1m/s2.5配带升降电动机参数： 2.5 Lifting motor parameters:结构形式 I ：不带轴尘风机 II ：带抽尘风机 III ：带就地除尘器Structural form I: without dust exhaust fan II: with dust exhaust fan III: with in site dust collector●型号：YEJ 90S – 6● Model: YEJ 90S – 6●功率：0.75kw● Power: 0.75kw●电压：380V● Voltage: 380V●转速：910 r/min● Rotating speed: 910 r/min2.6减速机参数：2.6 Reducer parameters:● Model: WHT08-VII●型号：WHT08-VII● Reduction ratio: 1:63●减速比：1:632.7抽尘风机参数：2.7 Dust exhaust fan parameters:●型号：9-19 No 4.5 ● Model: 9-19 No 4.5 ※型号：4-72 No 3.6 ※Model: 4-72 No 3.6●流量：2817m3/h● Flow rate: 2817m3/h ※流量：2930m3/h※Flow rate: 2930m3/h●风压：4.04kPa● Wind pressure: 4.04kPa ※风压：1.65kPa※Wind pressure: 1.65kPa●抽尘风机电机型号：Y112M-2● Motor model of dust exhaust fan: Y112M-2 ※抽尘风机电机型号：Y100L-2※Motor model of dust exhaust fan: Y100L-2●抽尘风机电机功率：4.0kW● Motor power of dust exhaust fan: 4.0kW ※抽尘风机电机功率：3.0kW※Motor power of dust exhaust fan: 3.0kW●抽尘风机电机电压：380V● Motor voltage of dust exhaust fan: 380V ※抽尘风机电机电压：380V※Motor voltage of dust exhaust fan: 380V●抽尘风机电机转速：2890r/min● Rotating speed of motor of dust exhaust fan: 2890r/min ※抽尘风机电机转速：2870r/min※Rotating speed of motor of dust exhaust fan: 2870r/min2.8料位计形式：电容式料位开关2.8 Material level meter type: capacitance type level switch2.9料位计型号：TLK-C15A1-4C2.9 Material level meter model: TLK-C15A1-4C2.10散装机下料管直径：φ3502.10 Diameter of blanking tube of bulk machine: φ3502.11散装机吸尘管直径：φ5582.11 Diameter of dust suction pipe of bulk machine: φ558注：带※为III型散装机参数。
Note: ※indicates the parameters of III model bulk machine.三、结构与工作原理3. Structure and working principle3.1主要结构3.1 Main structure3.1.1可伸缩散装头3.1.1 Extensional bulk head散装头由底座、伸缩管、吸尘管、套箍、钢丝绳、绳卡等主要部件组成，通过吸尘管、钢丝绳把它们连接起来，形成可伸缩的结构。
Bulk head is composed of base frame, extension tube, dust suction pipe, hoop, steel cable, cable head, etc., which are connected by dust suction pipe and steel cable to form an extensional structure.3.1.2卷扬装置3.1.2 Hoisting unit卷扬装置由电动机、减速机（带有计数器）、滑轮装配、钢丝绳等组成，它是控制散装头伸缩的装置。
Hoisting unit is composed of motor, reducer (with counter), pulley assembly, steel cable, etc. It is the unit for controlling the extension of bulk head.3.1.3控制系统3.1.3 Control system控制系统是散装机的心脏，直接完成散装机整个卸料过程。
它由控制拒、计数器、接近开关以及料位计、支架、电线等元件组成。
计数器和接近开关控制散装头的下降位置，通过反馈信号打开给料机和抽尘风机，散装机进行装料；料位计控制料位的高低，当料位达到指定位置后，它反馈给控制系统电信号，使控制系统关闭给料机和抽尘风机，并打开卷扬电机，提升散装头；同时计数器控制散装头的上升位置，当散装头接近预定位置时，关闭卷扬电机，从而完成物料的装卸。
本控制系统设有“自动、手动”操作切换开关，手动操作供检修及特殊情况下使用。
Control system is the core of bulk machine, which may complete full unloading process of bulk machine. It consists of control cabinet, counter, approach switch and material level meter, support, wires. The counter and approach switch are to control the descending position of bulk head, start feeder and dust exhaust fan through feedback signal, then bulk machine carries out loading; the material level meter controls the height of material level. When the level is up to the specified position, it will feed back an electrical signal to control system so that the control system may close the feeder and dust exhaust fan, and start hoisting motor to lift bulk head; meanwhile, the counter controls the lifting position of bulk head, when bulk head approaches the presetting position, close hoisting motor so as to complete the unloading of materials. The control system has “automatic, manual” operation to change over the switches. The manual operation is only for inspection and special situations.3.1.4脉冲除尘器3.1.4 Pulsed dust collectorIII型散装机自带一就地DMC型电脉冲除尘器，由抽尘风机、喷吹系统、箱体和滤袋组成。