YHDM580B/750A数控立式双端面磨床主要用途:本机床可加工各种外形异形和圆形的金属、非金属薄型零件(轴承、阀片、铝合金板、密封件、油泵叶片、活塞环等)上、下两平行端面的高效精密磨削。
主要特点:1.采用三菱E70数控系统,性能稳定可靠,人机界面友好。
2.零件加工中上、下两平面同时分层次进行磨削,加工精度高,不须辅助定位(如磁盘).3. 双端面磨削与砂轮修整控制程序(软件著作权:211R11S04392),实现高精度磨削。
4. 磨头进给采用高精密滚珠丝杠副(专利号:ZL200520050915.X),进给精度达0.001mm。
5. 磨头电主轴采用变频调速驱动,转速150-950r/min。
6. 送料盘送料电机采用变频调速器驱动,转速1-10r/min 。
7. 冷却液经磁性分离、纸带过滤、沉淀过滤3级过滤,冷却机温度控制后循环使用。
8. 采用铰链式圆盘送料机构(专利号:ZL200820052659.1),开启灵活,更换和修整砂轮方便。
9. 机身采用箱形结构,上、下磨头立轴式配置,刚性和热稳定性可靠Main purpose:It is designed for grinding the two parallel side surfaces of the various high precise and thin work pieces with round and abnormal shape, no matter made of metal or nonmetal material, can be processed. Such as bearing, valve plate, seal, oil pump vane, piston ring, etc. Technical characters:C system chooses Mitsubishi E60 with friendly HMI and reliable performance.2. The p arts’ processing for the upper and lower surfaces is simultaneous with high precision, and without assisted positioning ( such as disks )3.The program about the double disc grinding and wheel dressing control makes it to get high precision grinding.4.Wheel head feed adopts precise ball screw unit. Feeding precision: 0.001 mm.5.Wheel head spindle is driven by converter, 150-950r/min.6. The motor of the feeding carrier adopts converter control; the speed is 1-10rpm.7.The coolant is filtered by three steps including magnetic separation, paper tape filtering, sediment filtering two steps, cooling machine will be put into cycle use after temperature control.8.Adopt hinged carrier plate mechanism(Patent No:ZL200820052659.1), which is easy to open to make a convenient replacement and dressing of the grinding wheel..9..The machine body adopts casting boxlike structure with good shock absorption and reliable rigidity and thermal stability; Wheel heads spindle are set by vertical configuration.主要技术参数Technical specification项目/产品型号单位YHDM580B YHDM750A 加工工件直径Diameter of parts mm Φ12-φ120Ф50-Ф180加工工件厚度Thickness of parts mm 0.8-40 1.2-60砂轮尺寸Size of grinding wheel mm Φ585×φ195×75Ф750×Ф195×75 磨头电机Power of wheelheadkw 22Kw×2 30Kw×2 motor磨头转速Wheel head motorrmp 150-950 150-890 speed送料盘电机功率Feeding carrierkw 1.5 2.2motor power送料盘转速Feeding carrierrmp 1-10 1-10 motor speed工件平面度、平行度Plainness ndmm ≤0.003 ≤0.005 parallelism表面粗糙度Surface roughness µm ≤Ra0.32 ≤Ra0.32整机质量Total Weight kg 10000 12000机床外形尺寸(长×宽×高mm 2700×2620×2650 2840×3140×2880 Overall dimensions (L×W×H)YH-DDG585CNC全数控精密双端面磨床技术参数 SpecificationsYHDM580C数控立式双端面磨床YHDM580C vertical double disc side surface grinderYHDM7745数控立式双端面磨床YHDM7745 Vertical double disc side surface grinder主要用途:Main purpose适用于对各种外形的金属、非金属薄形精密零件(轴承、阀片、密封件、油泵叶片、活塞环等)上下两平行端面的同时磨削。
It is designed for simultaneously grinding the two parallel side surfaces of the workpiece. Various high precise and thin workpieces with parallel side surfaces, no matter made of metal or nonmetal material, can be processed. Such as bearing, valve, seal, oil pump vane, piston ring, etc.技术特点:Technical characters:1、机身采用整体结构,磨头部件与床身紧密配合,上箱体整体调整结构;机床魔头主轴立式配置。
.The machine body adopts boxlike overall structure; The grinding head parts and body section work closely together with overall adjustment structural for the upper machine body; with vertical wheel head spindle .2、采用西门子数控系统,性能稳定,智能化和灵活性强。
Adpots Siemens CNC system withstable performance, high intelligentization and flexibility.3.磨头部件采用高精度进给机构,并配备了副蜗轮可随时调整磨头回程间隙,提高了整个磨头的进给精度,磨头部件密封可靠、润滑充分,保证了机床长期高精度。
.The wheel head parts adopt high precise feeding system and equipped with auxiliary worm wheel to adjust the return clearance of wheel head at any time, so that improve the feeding accuracy of the entire wheelhead , The grinding head parts are with reliable sealing and sufficient lubrication to get the guarantee of long - term precision.4、圆盘送料机构采用交流伺服电机,传动平稳,转速进给、恒磨除率加工(即每个零件的加工采用变速进给),提高了工件的加工质量和效率;传动平稳,转速1—15r/min;同时开启灵活、更换砂轮便捷。
Feeding carrier mechanism adopts AC servo motorwithStable transmission, rotational feeding (rotational speed 1-15rpm) and constant removal rate processing (that is variable speed feed processing to each workpiece),which greatly raise the quality and the efficiency of processing; Open is flexible, replacing wheel is convenience.5、装备CBN砂轮,实现其高速、高效、高质磨削。
5.Equipped with CBN grinding wheels,High speed, high efficiency,high quality grinding6、采用马波斯测量仪,实现了其在线跟踪测量及反馈,使机床能从粗磨、半精磨到精磨的转换。