1 圆筒混合机安装说明 Drum Mixer Installation Instructions

仅供学习参考 2 3 4 仅供学习参考 仅供学习参考 5 The discharge end of the platform Charge cover Care block roller cover Cylinder assembly

Roller cover Gear cover

Feed cover Sprinkler The feed end of the stent

Bulk material collection vehicles Roller device Care block roller device Oil car 6 1. 混合机安装基本步骤： 1. Mixer install basic steps:

1.1. 设备安装前的准备工作 1.1. Preparation before installation

1.1.1. 熟悉图纸，安装技术说明书及施工安装技术规定。 1.1.1. familiar with the drawings, technical specifications and construction and

installation of installation technical requirements.

1.1.2. 熟悉安装程序 1.1.2. familiar with the installation program 7

基础调查 Based on the investigation

埋设基础螺栓 Laying the foundation bolts

浇注墩座 Pouring podium

安装托辊座架 Installation of roller stand 安装废油车

Install oil car

安装托辊 Installation of roller

安装挡辊 Installation gear roll

安装排料溜槽

Installation discharge chute

安装罩子 Installation cover 安装焊接筒体

Installation welding cylinder 安装衬板

Installation liner

安装平台 Mounting platform 安装大齿圈

Install ring gear 安装喷气喷水装置 Jet sprinkler installation

安装防护罩、栏杆及其它 Installation of shields, railings and other 安装小齿轮及其轴

Installation and pinion shaft

安装传动系统包括： Installation of transmission include:

主传动电机、减速机、爪形离合器、微动电机、液力偶合器 The main drive motor, reducer, claw clutch, micro motors, hydraulic coupling

安装干油、喷油润滑系统Installation

of dry oil spray lubrication system

单独试车 Separate trial 8

1.2. 设备安装 1.2. Installation

1.2.1. 各座架的安装 1.2.1. Each mount installation

1.2.1.1. 根据座架的重量选择合适的吊车 1.2.1.1. Choose the right stand the weight of the crane

1.2.1.2. 各座架的位置和尺寸见图1、图2（图中尺寸共参考，以蓝图为准） 1.2.1.2.Each holder of the position and dimensions shown in Figure 1, Figure 2 (Figure

size of the reference to the blueprint prevail)

Mixer centerline Figure 1 9

1.2.1.3. 各座架的安装精度及检查要求见表2 1.2.1.3. Each seat installation and inspection frame accuracy requirements in Table 2

表2 Table 2

检测项目 Test items 检测位置 Detection position 目标值 Target 允许值 Allowed values 底板： Bottom: A B ±0.5

±0.5

Secondary grouting Secondary grouting Figure 2

Basis ink line Detection plumb line Detection cable 10

底板 高度：H′ Floor height: H ' 水平度： Levelness: 斜度: Slope: 0.04/m 0.04/m +0 -0.2

0.05/m 0.05/m 平行度： b-b′ Parallelism: b-b ' 对角线： a- a′ Diagonal: a-a ' ≤0.5

≤1

Level 11

1.2.2. 托辊和挡辊的安装 1.2.2. Idler rollers and block installation 12 1.2.2.1. 托辊和挡辊的安装简图见图3 1.2.2.1. Idler rollers and mounting block diagram is shown in Figure 3

1.2.2.2. 检查和测量托辊的安装位置 1.2.2.2. Check the installation location and measurement of idlers a.按图4测定托辊之间的相互位置 a. prop Figure 4 Determination of the mutual position between the rollers

b.检查和测量托辊中心的高度和斜度见表3 b. height and slope checks and measurements are shown in Table 3 roller center

准备必需的测量工具：经纬仪，钢尺，千分规，水准仪，锥度规，钢琴线，铅锤等。 Prepare the necessary measurement tools: theodolite, ruler, 1000 regulations, level, taper gauge, piano wire, plumb and so on.

Mixer centerline Figure 3 13 Figure 4

表3 单位：mm

Table 3 Unit: mm 检测项目 Test items 检测位置和检测方法 Position detecting method for detecting and 目标值 Target 允许值 Allowed values 托辊高度： Roller height: H1 H2 H3 ±0.1 ±0.1

±0.2

±0.2 ≤0.2

托辊斜度 Taper roller ≤0.5

托辊错位 Roller dislocation ≤0.2

Roller Level Slope regulations 14

托辊平行度 Roller parallelism

A1～A4 B1～AB

. 0 0 . ≤0.1 ≤0.2 15 1.2.3. 大齿圈安装 1.2.3. Large ring installation

仅供学习参考

仅供学习参考 16

1.2.3.1.安装前的准备工作 1.2.3.1. Preparing for installation

a) 为使筒体转动或停止，需要三个1～1.5t手动葫芦及钢丝绳； a) For the rotating cylinder or stop, you need three 1 ~ 1.5t manual hoist and

wire rope;

b) 备用工具：千分表、千斤顶； b) Spare tools: dial gauge, jack;

1.2.3.2. 安装大齿圈 1.2.3.2. Install ring gear

a) 检测大齿圈有无碰伤处，如果有要进行修复； a) Detection gear has no bumps, if it is to repair; b) 检测并清理两个半齿圈的结合面好铰制孔； b) Detection combined with clean and 2.5 gear surface good reaming; c) 检查并清理齿圈与筒体结合面及把合孔和铰制孔； c) Check and clean the ring and cylinder combination of surface and the engagement hole and reamed hole;

d) 转动筒体是大齿圈的结合面在水平位置； d) Turn the cylinder surface is a combination of a large ring in a horizontal position;

e) 按标识先在筒体下半部安装半齿圈并用连接螺栓固定；见图6； e) By identifying the first half of the ring gear mounted on the lower part of the cylinder and connecting bolts; Figure 6;

f) 吊起另外半个齿圈安装到筒体上部，先安装结合面的铰制孔螺栓并紧固，然后用连接螺栓固定半齿圈；见图7； f) To lift the other half of the ring gear mounted to the upper part of the cylinder, install the joint surface of the reamed hole and tighten the bolts, and then half of the ring gear bolted connections; Figure 7;

g) 找正筒体与齿圈的铰制孔，安装铰制孔螺栓； g) To find the hole being reamed cylinder and ring gear, install articulation hole bolt;