样品收集器SAMPLE COLLECTIONSJC-06使用指南OPERATING MANUAL北京通尼科技有限公司Tony Tech Ltd.目录CONTENTS1.前言INTRODUCTION1.1详细说明Description2.操作规程OPERATION INSTRUCTIONS3.装配和拆卸说明ASSEMBLY AND DISASSEMBLY INSTRUCTIONS3.1样品罐Sample canisters3.2样品收集器的电机SEW Motor3.3行程开关Limit Switch3.4轴承Bearings4.全面的维修和润滑MAINTENANCE AND LUBRUCATION4.1每周维修Weekly Maintenance4.2每月维修Monthly Maintenance4.3初次和年度维修Annual Maintenance4.4定期润滑Lubrication Schedule4.5 排除故障Trouble Shooting Guide1.前言INTRODUCTION本手册用于6工位样品收集器的维护和检修。
The manual have been written to provide information in installing, operating and maintaining样品收集器用于间歇和连续收集煤样 ,单罐可收集样品16L。
The unit is design for interim and continuous sampling, the lose of the moisture is not more than 1.5%, the capacity of the canister is 16 L.1.1 SJC型6工位样品收集器的详细说明Detailed descriptionSJC型6工位样品收集器是多年研究和发展的成果，它解决了常规样品收集器使用中所出现的问题。
SJC-06 sample collection is the latest device , which solve the working problems of the routine collections .SJC型样品收集器为六工位样品收集器，整体全密封设计，样品罐采用优质高强度塑料制成，样品收集器离缩分器非常近，其连接处无缝隙、不跑尘，能够有效的防止水分损失。
样品收集器具有容量大、重量轻、防腐蚀、耐磨损、寿命长等特点。
本装置配有位置传感器，在PLC的控制之下能自动旋转更换样品罐，可按不同煤种进行样品收集。
SJC-06 is the collection with six position, which is sealed completely, the canisters with sealable lids for the transportation and storage is made of excellent plastic, and the collection is very near to the divider, the connection without gap, and thus make the moisture loss minimised.SJC型样品收集器可快速、准确地对正样品罐按不同矿种（或采样单元）收集样品。
SJC sample collection can adjust the sample canisters according to the kinds of mine quickly .6个样品罐均匀的分布于旋转盘上可以在任意方向取罐，便于取样人员装卸，样品罐上部有密封盖能够有效的防止水分流失，每个样品罐都由定位环和定位杆进行定位，定位杆的操作方便，能够保证样品罐在旋转时不发生倾倒。
The six canisters distributes on the turntable , which and take out at random direction. It is convenient for users. The canisters with seals cover this is prevent moisture losing effectively. Each canister locates by the positional rings and positional poles, which can operates easily.样品罐材料为优质高强度塑料的，它在结构上采用了内嵌式提手，因此安放时无方位的限制。
样品罐开口以便于工作人员取样。
This ensure the canisters falling when rotating.样品罐定位开关安装于设备上部，便于调整，而且不容易被水侵泡。
The position switch installs on the upper of the device, which can operate easily2. 操作规程OPERATION INSTRUCTIONS样品收集器是采样系统的终端部件,因此没有特别的操作规程。
the unit is an terminal part of the sampling system and therefore there are no specific operating instructions.1.样品罐装卸应准确到位，过程如下：Load and unload of the canisters , as the following:a 先把密封盖顺槽旋转提起，由柱销挂起；Firstly , lifting the sealing cover and hanging it by pin.b 把转盘上的定位杆抬起并扶住；Lifting the position pole of the turntable and then buttresses itc 把空罐正面推入，放到转盘上；Pushing the empty canister, and then put on the turntable.d 放下定位杆，挡住样品罐，检查样品罐的稳定性；Putting down the position pole, warding off the canister, checking thestabilization of the canisters.e 逆向旋转密封盖，放下盖住样品罐，检查密封盖是否到位、盖紧。
Rotating the sealing cover conversely, putting down and covering thecanister, checking the sealing cover.2.注意:NOTE:a 不准在不抬起定位杆的情况下，强行把样品罐塞入样品收集器；slipping the canister into the collection without lifting the position poleb 放入样品罐后，不盖紧密封盖为违章操作；It is peccancy put the canister on the turntable without the sealing cover.c 放入样品罐后，不放下定位杆有可能造成工作时样品罐被甩出事故；It is damage put the canister on the turntable without putting down theposition pole.d 取走样品罐后，应把定位杆复位。
Taking away the canister, should replacing the position pole.3.装配和拆卸说明ASSEMBLY AND DISASSEMBLY INSTRUCTIONS开始任何修理或拆卸前,确保关闭和绝缘所有启动电源,取掉样品罐方可进行进一步操作。
Before commencing any repair or disassembly, ensure all motive power is isolated and de-energised, take off the canister and then operates. 开始工作前，制定维修步骤并严格按照要求去做。
Before operating, making maintenance step and then operating according to the steps.除了特别说明的以外，装配是拆卸的反过程。
REASSEMBLY OF THE FOLLOWING IS A REVERSE PROCEDURE OF THE DISMANTLING INSTRUCTIONS UNLESS OTHERWISE SPECIFIED 这些说明应连同合适的附图一起阅读。
These instructions should be read in conjunction with the appropriatedrawings.3.1样品罐Sample canisters1.每台样品收集器配有6个样品罐。
Sample collection with six canisters.2.样品罐容量为16升，材料为高强度塑料。
Capability of the canister is 16 liter.3.样品罐有内嵌式提手。
Sample canisters can’t support the extrusion and damage4.样品罐不可以承受过度挤压和其他方式的破坏行为。
Canister is the main parts of the collection.订购替换该部件时，请列出部件号TS06-00-11。
When ordering replacement parts for your equipment, refer to the parts number SJC-06-113.2电机Motor1.给电机断电。
Disconnect motor electrically2.打开电机轴头盖，松开轴头固定螺栓。
Make sure not to twist torque arms when mounting .3.取出固定电机法兰和上面板的螺栓。
Take out the flange and the bolts of the plane.4.支撑住电机，从主轴的上面取出电机。
Support motor and withdraw from the main shaft订购电机时，请列出部件号TS06-00-12。