Round contacts DIA 1,5 mm AMP Seal „size16“ contact
Micro Timer Multilock
MQS
AMP MCP9.5 AMP MCP6.3
AMP MCP2.8 AMP MCP1.5 MCON1.2 MQS
up to 90 A up to 50 A
端子压接典型位置和术语
•Bellmouth：钟形口（喇叭口） •Front：前部（钟形口） •Rear：后部（钟形口） •Contact Body：触点本体 •Cut off Tab：切断突起 •Locking Lance：锁定针 •Wire Crimp：导体压接区 •Insulation Crimp：绝缘压接区 •Conductor End：导体端部 •Insulation End：绝缘体端部 •Cable：线缆
Contact Current Carrying Capacity 端子载 流能力
Maxi Power Timer
Standard Power Timer
Positiv Lock
Round contacts DIA 2,5 mm FASTIN FASTON
Sensor Flat contact Junior Power Timer
在压接端子与导线之间提供不可分离的, 长时间可靠的电气和机械连接 Ease of manufacturing of the connection
压接应便于生产加工
page 3
Crimp Types 端子压接类型
Advantages 优势: • Optimum design of Crimp Barrel for desired wire size range and material thickness by calculation. 通过计算即可得出适合特定线径范围和料厚的压接结构 • Fits for several wire sizes only by adjusting Crimp Height .仅调整压接高度即可用于不同线径压接 • Terminal manufacturing at low cost by sequential stamping dies 通过连续冲压生产实现低成本 • Ease of termination, fully automated possible 压接自动化 • Stable electrical connection, even under hazardous Environment. 苛刻环境下性能稳定
设定的压接高 度保证了压接
质量。
page 18
Basic Philosophy of Crimp 压接原理
压接过程中，导体受到套管的挤压，在经度和 纬度两个方向上均发生形变，形成冷焊：
➢导体与套管表面的原氧化膜变形破裂 ➢导体与端子套管的纯净金属表面充分紧密接触 ➢挤压变形过程中的微运动
显微镜下，可观 察到金属表面 互相交融粘连
up to 40 A up to 15 A up to 7,5 A
Signal currents
page 12 page 12
Wire Definition 导线
Core: Material/ Plating/ Gauge size/ Strand quantity Insulation: Material/ OD
Temperature Class of TE Raychem Automotive Wire
page 15
Crimping Products 压接产品
Single-wire Crimp 单线压接
Double-wire Crimp 双线压接
Multi-wire Crimp 多线压接
page 16
Conductor/ Insulation Crimping 芯线压接 与绝缘皮压接
• There is a differentiation to be made between a conductor crimp and a crimp for an insulation support. 芯线压接与绝缘皮压接有一定的区别：
page 4
Crimp Components 压接三要素
Qualified Crimped Connection Requirement 合格压接的要求：
➢ Wire 导线:
1. 选用线径符合压接端子适用性要求 2. 剥线符合要求（长度适合，不损镀层，末端不 开裂分叉） ➢ Terminal 端子 1.按形式不同，分为开筒式和闭筒式 2.按镀层不同，分为镀锡，镀银，镀金，镀镍等 3.按是否含绝缘压接或密封部分进行区分 ➢ Crimping Tool 压接工具
• The conductor crimp insures a good connection between the wire and the terminal. 芯线压接保证了端子与电线的良好连接
• The insulation crimp supports the wire to reduce the affects of vibrations and movement on the conductor crimp.绝缘皮压接是为了减少震动以及移动对芯线 压接的影响
MCON Contact Family
Timers Contact Family
DIA 1,5/ 2,5mm
MQS Family
Sensor Flat Contact
page 10
Common Crimp Terminals 常用压接端子
Deutsch Common Contacts
page 11
The solderless connection started from AMP in 1941. 无焊连接技术最早源于AMP1941年提出
page 2
Requirements on a Crimp Connection 压接 要求
Inseparable, long time reliable electrical and mechanical connection of one or several conductors and the crimp terminal.
page 5
Crimp Components 压接三要素
压接准备：端子选用
page 6
Crimp Components 压接三要素
压接准备：剥线要求
不合格的剥线
合格的剥线
剥线长度参考端子114使用规范
page 7
Crimping Machine and Hand Tool Kits 压接 设备和工具
Hand Tool Kits 手工压接工具
This kind of machine is suitable for sample making 常用于样品制作
page 8
Crimp Applicator 压接模具和刀片
page 9
Common Crimp Terminals 常用压接端子
AMP MCP Contact Family
OUTLINE
➢ Introduction of Crimp Connection Technology 端子压接技术介绍
➢ Introduction of Water Proof Test for a Sealed Connector 密封接插件防水测试介绍
➢ Introduction of Connector/Contact/Seal Application Spec. 接插件/端子/密封件应用规范介绍
page 19
Wire Positioning 放线位置（后送料）
下模
前切料刀 后切料刀
page 20
Wire Positioning 放线位置（侧送料）
下模
端子支撑
page 21
Evaluation of a Crimp Termination 端子压接质量判断
The qualitative assessment of a conductor crimp (using the example of an F-crimp) is determined by. 端子压接质量判断有以下几个方面：
•Visual inspection 外观检测 •Measurement of the crimp height 压接高度测量 •Analysis of cross section 压接剖面分析 •Measurement of pull out force 压接保持力测量
page 22
Evaluation of a Crimp Termination 端子压接质量判断
conductor is compressed
edges.
at the same time, and the
上刀向下移
crimp is formed.
动，把导线压 入包筒。
包筒随上刀折 弯，压接成型。
The final position at a given crimping height guarantees the necessary compression of the conductor to form a tightly compressed crimp.
➢ Introduction of cable design & layout 导线设计和线束布置走向要求
p? 什么是压接？
Crimping is the process of attaching a terminal onto a wire under mechanical pressure. 压接是在导线和端子接触区域施加压力使其成型，实现紧密连接的工艺
Alpha 356 Multi-Functional Fully-