The solderless connection started from AMP in 1941. 无焊连接技术最早源于AMP1941年提出
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Requirements on a Crimp Connection 压接 要求
Inseparable, long time reliable electrical and mechanical connection of one or several conductors and the crimp terminal.
OUTLINE
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➢ Introduction of Crimp Connection Technology 端子压接技术介绍
➢ Introduction of Water Proof Test for a Sealed Connector 密封接插件防水测试介绍
➢ Introduction of Connector/Contact/Seal Application Spec. 接插件/端子/密封件应用规范介绍
up to 40 A up to 15 A up to 7,5 A
Signal currents
Hale Waihona Puke page 12 page 12
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Wire Definition 导线
在压接端子与导线之间提供不可分离的, 长时间可靠的电气和机械连接 Ease of manufacturing of the connection
压接应便于生产加工
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Crimp Types 端子压接类型
Advantages 优势: • Optimum design of Crimp Barrel for desired wire size range and material thickness by calculation. 通过计算即可得出适合特定线径范围和料厚的压接结构 • Fits for several wire sizes only by adjusting Crimp Height .仅调整压接高度即可用于不同线径压接 • Terminal manufacturing at low cost by sequential stamping dies 通过连续冲压生产实现低成本 • Ease of termination, fully automated possible 压接自动化 • Stable electrical connection, even under hazardous Environment. 苛刻环境下性能稳定
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Crimp Components 压接三要素
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Qualified Crimped Connection Requirement 合格压接的要求：
➢ Wire 导线:
1. 选用线径符合压接端子适用性要求 2. 剥线符合要求（长度适合，不损镀层，末端不 开裂分叉） ➢ Terminal 端子 1.按形式不同，分为开筒式和闭筒式 2.按镀层不同，分为镀锡，镀银，镀金，镀镍等 3.按是否含绝缘压接或密封部分进行区分 ➢ Crimping Tool 压接工具
Round contacts DIA 1,5 mm AMP Seal „size16“ contact
Micro Timer Multilock
MQS
AMP MCP9.5 AMP MCP6.3
AMP MCP2.8 AMP MCP1.5 MCON1.2 MQS
up to 90 A up to 50 A
Hand Tool Kits 手工压接工具
This kind of machine is suitable for sample making 常用于样品制作
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Crimp Applicator 压接模具和刀片
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Common Crimp Terminals 常用压接端子
➢ Introduction of cable design & layout 导线设计和线束布置走向要求
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What Is Crimping? 什么是压接？
Crimping is the process of attaching a terminal onto a wire under mechanical pressure. 压接是在导线和端子接触区域施加压力使其成型，实现紧密连接的工艺
Alpha 356 Multi-Functional Fully-
Automatic Crimping Machine 多功能全自动端子压接机
Alpha 477 Lead Maker Double Crimp Connections with two different wires Alpha 477可同时压接两种不同线径
AMP MCP Contact Family
MCON Contact Family
Timers Contact Family
DIA 1,5/ 2,5mm
MQS Family
Sensor Flat Contact
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Common Crimp Terminals 常用压接端子
Deutsch Common Contacts
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Crimp Components 压接三要素
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压接准备：端子选用
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Crimp Components 压接三要素
压接准备：剥线要求
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不合格的剥线
合格的剥线
剥线长度参考端子114使用规范
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Crimping Machine and Hand Tool Kits 压接 设备和工具
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Contact Current Carrying Capacity 端子载 流能力
Maxi Power Timer
Standard Power Timer
Positiv Lock
Round contacts DIA 2,5 mm FASTIN FASTON
Sensor Flat contact Junior Power Timer