管道工程施工质量管理工作细则PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES目录Content1.0 编制目的及适用范围Purpose for Preparation and Scope of Application2.0 编制原则Principles for Preparation3.0执行标准及有关规定Applicable Standards and Relevant Regulations3.1 中国政府的相关法规和政策Relevant laws, regulations and policies issued by Chinese government: 3.2 SECCO项目IPMT质量体系有关文件Documentation related to IPMT quality system of SECCO project: 3.3 SECCO项目IPMT规定和要求IPMT regulations and requirements of SECCO project:3.4 施工验收标准及规范Standards and codes for construction acceptance:4.0 冲突和协调Conflict and Coordination5.0 专业技术经理与专业工程师Specialist Technical Manager and Specialist Engineer5.1专业技术经理Specialist technical manager5.2 专业工程师Specialist engineer6.0 HSE7.0 施工过程中工程施工质量的控制Quality Control in the Process of Construction7.1 主要依据Main basis7.2 熟悉现场管理体系、建立工作接口Acquaintance with site management system and establishment ofworking interface7.3 技术准备Technical Preparations7.4 组织设计交底Organization Design Briefing7.5 图纸与设计文件会审Joint Check-up of Drawings and Design Documents7.6 审查施工组织设计和施工方案Check-up of Construction Organization Design and Construction Plan 7.7 施工过程的质量控制点的制定和检查程序Procedures for the Establishment and Inspection of Quality ControlPoints in the Construction Process7.8 施工过程中的质量控制Quality Control During the Construction Process7.8.1 原材料的检查与验收原则Principles for the Inspection and Verification of Raw Materials7.8.2 管子抽检的内容和比例Contents and Percentage of Pipe Spot-check7.8.3 其他管道组成件抽检的内容和比例Spot-check Contents and Percentage of Other Pipe Components7.8.4 阀门的检验与试验（包括管道视镜、过滤器及阻火器检验）Valve Inspection and Experiment (Including the inspection of pipe signtglass, strainer and flame arrestor)7.8.5 采用的主要管道器材标准（规范）Major Piping Specifications Standards (or codes)7.8.5.1 材料标准Material Standards7.8.5.1.1 无缝钢管Seamless Steel Pipe7.8.5.1.2 焊接钢管Welded Steel Pipe7.8.5.1.3 管件Pipe fittings7.8.5.1.4 联接件Pipe joints7.8.5.1.5 阀门Valves7.8.5.2 应用规范Application specification7.8.5.2.1 管子Pipe7.8.5.2.2 管件Pipe fittings7.8.5.2.3 联接件Pipe joints7.8.5.2.4 阀门Valves7.8.6 管道防腐Pipingcorrosion prevention7.8.7 管道的预制加工工艺Pre-fabrication process for pipe7.8.8 碳素钢管道焊接、热处理及质量检查Welding, heat treatment and quality inspection for carbon steel pipe 7.8.9 阀门安装Valve installation7.8.10 低温材料检验及安装Cryogenic material inspection and installation7.8.11 静电接地安装Static grounding erection7.8.12 管道系统试验、吹除与清洗Test, purging and cleaning for piping system7.8.13 工程中间交接Engineering intermediate takeover7.8.14 竣工验收Completion acceptance7.9 专业工程师应保存的资料Documents to be retained by specialist engineer附录1: 管道安装工程质量控制点Appendix 1 Quality Control Points for Piping Installation Project附录2：工业管道施工管理台帐Appendix 2 I ndustrial Piping Construction Management Record Book1.0编制目的及适用范围：Purpose for Preparation and Scope of Application1.1 本规定适用于上海SECCO 90x104t/a乙烯项目（以下简称SECCO项目）的现场施工质量管理工作。
These stipulations are applicable to the site construction quality management of Shanghai SECCO 90x104t/a Ethene Project (hereinafter referred to as SECCOproject).1.2 本规定是为了明确SECCO项目的现场施工质量管理工作的职责、工作内容、工作流程、方法以及设计、采购、施工的协调，推行现代化、科学化、规范化的项目管理模式而编制的。
These stipulations are prepared for the purpose of defining the responsibilities, working contents, operating process and procedures for the site constructionquality management of the SECCO project and for coordination among thedesign, procurement and construction, so as to pursue the modernized, scientific and standardized mode for project management.2.0 编制原则Principles for Preparation2.1 本细则在项目质量管理目标合理分解、项目质量管理组织已经确立的前提下，以项目的规律效应性和操作实用性为原则编制的。
These rules are prepared on the principle of the law effectiveness and operating practicability of the project, under the precondition that the objectives of theproject quality management have been reasonably decomposed and theorganization of project quality management has been established.2.2 本细则注意到质量检验评定中工程划分与WBS分解结构在施工管理中的内在联系，我们强调将两者的划分尽量统一。
These rules have given full attention to the inherent links between the projectcomponent division in the quality inspection and evaluation and WBSdecomposed structure in the construction management. We emphasize that the two divisions should be unified as far as possible.2.3为加强主动控制的力度，本细则建议建立专业施工管理台帐，将施工质量控制纳入现场施工管理体系，专业工程师应参加重要的材料和设备的招标订货会议，了解产品质量、合同技术要求、厂家售后服务及到货情况。
以便在施工管理台帐中列出每月到货清单，使材料报检及工程报检工作系统化。
In order to strengthen the power of active control, it is recommended by theserules that a specialized construction management record book is established tointegrate the construction quality control into site construction managementsystem. It is also suggested that specialist engineers should participate in thebidding and ordering meetings for important materials and equipment to getacquainted with the product quality, the technical requirements of the contract, after-sale service provided by manufacturer and the deliverystatus. And then it is possible to put the monthly goods-arrival list in theconstruction management record book and to realize the systematization ofmaterial acceptance and engineering inspection procedures.3.0执行标准及有关规定Applicable Standards and Relevant Regulations3.1 中国政府的相关法规和政策：Relevant laws, regulations and policies issued by Chinese government:压力管道安全管理和监察规程Regulations for Pressure Piping Safety Management and Supervision压力管道安装安全质量监督检验规则Rules for Pressure Piping Installation Safety and Quality Supervision andInspection3.2 SECCO项目IPMT质量体系有关文件：Documentation related to IPMT quality system of SECCO project:规划管理计划(PMP) PL-00-IIJ-PM-0001Program Management Plan (PMP)质量管理策略ST-00-IIJ-QU-0001Quality Management Strategy质量管理组织体系PL-00-IIJ-QU-0002Quality Management Organization System工程质量管理规定PR-00-CIJ-QU-0001Regulations for Project Quality Management质量审核程序PR-00-IIJ-QU-0001Quality Check Procedures承包商质量（QA/QC）标准SD-00-IIJ-QU-0001Quality Assurance/Quality Control (QA/QC) Standard for Contractors施工管理细则Construction Management Detail Rules3.3 SECCO项目IPMT规定和要求：IPMT regulations and requirements of SECCO project:装置布置原则PH-00-TSC-PP-0001Plant Layout Philosophy管道材料规定SD-00-TSC-PP-0001Specifications for Piping Materials工艺及公用工程管道设计要求SD-00-TSC-PP-0002Process and Utility Piping Design Requirements地下钢管涂层及包覆标准SD-00-TSC-PP-0003Standard for Coating and Wrapping of Underground Steel Pipe管道制作SD-00-TSC-PP-0004Fabrication of Piping蒸汽伴热管要求SD-00-TSC-PP-0005Steam Tracing Piping Requirements管道支撑标准SD-00-TSC-PP-0007Standard for Piping Support管道柔性--设计标准SD-00-TSC-PP-0008Piping Flexibility—Design Criteria管道的现场试压SD-00-TSC-PP-0009Field Pressure Testing of Piping隔离材料及应用—热保温SD-00-TSC-PP-0010Insulation Materials & Application ------Hot Service隔离材料及应用—冷保温SD-00-TSC-PP-0011Insulation Materials& Application------Cold Service管道及设备的隔音保护SD-00-TSC-PP-0012Sound ControlInsulation of Piping and Equipment标准详图SD-00-TSC-PP-0013Standard Detail Drawing管道焊接标准SD-00-TSC-MS-0025Standard for Piping Welding3.4 施工验收标准及规范：Standards and codes for construction acceptance:石油化工剧毒、可燃介质管道工程施工及验收规范SH3501-2001 Specification for Construction and Acceptance of Hypertoxic and Combustible Medium Piping Engineering in Petrochemical Industry工业金属管道工程施工及验收规范GB50235-97 Code for Construction and Acceptance of Industrial Metallic Piping现场设备、工业管道焊接工程施工及验收规范GB50236-98 Code for Construction and Acceptance of Field Equipment and Industrial PipingWecontractorng工业安装工程质量检验评定统一标准GB50252-94Unified Standard for Checking and Evaluating the Quality of Industrial Installation Engineering工业金属管道工程质量检验评定标准GB50184-93 Standard for Checking and Evaluating the Quality of Industrial Metallic Piping Engineering工业管道、设备绝热工程施工及验收规范GBJ126-89C ode for Construction and Acceptance of Industrial Piping andEquipmentThermalInsulationEngineering石油化工工程焊接工艺评定SHJ509-88 Welding ProcedureQualification for Petrochemical Engineering石油化工钢制管道工程施工工艺标准SH3517-2001Construction Process Standard for Petrochemical Steel Piping Engineering阀门检验与管理规程SH3518-2000 Code forValve Inspection and Management石油化工钢制通用阀门选用、检验及验收SH3064-94 Selection, Inspection and Acceptance of Petrochemical General Steel Valves石油化工设备和管道涂料防腐蚀技术规范SH3022-1999 Technical Specification forthe Coating anticorrosion of Equipment and Piping in Petrochemical Industry石油化工企业设备管道表面色和标志SH3043-91 Equipment and Piping Surface Color and Marking for Petrochemical Industry 埋地钢质管道石油沥青防腐层施工及验收规范SYJ4020-88 Code for Construction and Acceptance of Petroleum Asphalt CorrosionProtection Layer for Undergrand Steel Piping工艺管道ASME B31.3-2002 Process Piping无损检测ASME Section V Nondestructive Examination焊接和钎焊评定ASME Section IXWelding and Brazing Qualification阀门检验及试验API Std 598Valve Inspection and Testing4.0冲突与协调Conflict and Coordination中国政府法规、SECCO项目规定、标准和规范（包括国内的和国外的）: Laws and regulations issued by Chinese government and the stipulations, standards and codes of SECCO project (including home and foreign ones): 当在项目执行过程中，中国政府法规、SECCO项目规定及标准、规范间有矛盾时，执行的顺序应当是：中国政府法规、SECCO项目规定、标准和规范要求。