Injection Mold Technical Terms（一）模具专业基本用词Professional Terms塑料—plastic, resin样件—sample钢料—steel注塑机—injection machine, press产品—part, product, moulding模具—mold, mould, toolA 简易模（样板模）—prototype moldB 量产用模具—production mold 三维造型（数模）—3D model, 3D data二维产品图—2D part drawing设计—design制造—manufacture, build up, construction检验—check, inspection测量—measure, inspection修改—change, modify, correction工程更改—engineer change质量—quality数量—quantity基准—datum, reference牛角入水-rads gate（二）如何解析2D 产品图How to read 2D part drawing产品几何Geometry1．点—point2．线（边）—line, edge3．面faceA 侧面—sideB 表面—surfaceC 外观面—appearance surface 4．壁厚—wall thickness, stock thickness5．加强筋（骨位）—rib6．孔—hole7．细长的槽—slot8．柱位—boss9．角—cornerA 圆角—filletB 倒角—chamferC 尖角—sharp corner 10．斜度—angle, taper11. 凹槽—recess , groove分模信息Splitting分型线—parting line (P/L), splitting line主分模方向—main direction, line of draw浇口设定—gating产品标识Part Identification产品名称—part name (P/N)产品编号+版本号—part number + revision (Rev.)型腔号—cavity number材料标记—material symbol模具编号—mold number (no.)日期印—dating insert, date code循环印—cycling code公司标志—company logo技术要求Specification (Special Requirement)项目启动表Kick-off sheet项目名称—program name, project name产品名称—part name, product name, part description产品编号—part number (P/N)客户模号—customer mold no.项目启动日期—kick off date, start date项目完成日期—due date, lead time内模件用钢—tool steel型腔数量—number of cavities数据文件编号—data file no.注塑材料—resin, plastic, raw material收缩率—shrink, shrinkage, shrink factor注塑机吨位—molding machine size, injection machine size 成型周期—cycle time型腔光洁度—cavity polish型芯光洁度—core polish皮纹（晒纹）—texture, grain拔模斜度—draft angle, removal taper注塑件颜色及光泽—molded color & gloss模具加工地—manufacturing facility热流道供应商—manifold manufacturer, manifold supplier 浇口位置—gate location / position浇口类型—gate type产品标识—stamp information, part identification特殊要求—special instructions安全模数—safe steel产品质量及外观要求Part Quality & Appearance Requirement 尺寸及公差Dimension & Tolerance重要尺寸—critical dimension, important dim., key dim.理论尺寸—nominal dimension实际尺寸—actual dimension公差—tolerance公差带—tolerance range尺寸超差—dimension deviation接受（合格）—accept, OK拒绝（不合格）—reject, refuse, obsolete, NG让步接受—concession, special admit返工—re-work产品缺陷（常见的）Defects (normal)缩水—sink mark, shrinkage飞边，毛边—flash, burr段差—mismatch discrepancy银丝纹，蛇纹—snake marks, streak弯曲，变形—warpage, distortion打不饱（缺料）—short shot熔接线—weld line多胶—unwanted plastic拉伤—damage产品外观Part Appearance产品颜色—part color产品光泽—gloss皮纹粒度—grain常用词汇、词组及短语Normal Word, Short Sentence单边—per side双边—both sides加入，添加—add, incorporate去除，取消—remove, cancel满足…的要求，符合，与…要求一致—according to, conform to, satisfy, meet 要求，需要—require, need, demand确认—be approved, agreed by …允许—permit, allow在…范围之内—within不可以，不允许，禁止—free from, prevent, avoid…，除非有另指—… unless otherwise specified…或少于—…or less自动化运作—automatic operation未注尺寸（详细形状）见三维造型Non dimensioned contour (detailed shape) see 3D model.分型线上的飞边（披缝）或段差应小于…Burrs or discrepancy on the P/L shall be … or less.标题栏Title Block产品名称—part name图纸编号+ 版本号（索引号）—drawing no. + level (index)一般公差—general tolerance（三）如何阅读制模标准How to read tooling standard一．模具结构术语Mold Construction TermsA．模架Mold Base模架量化特征Measurement Feature①长X 宽X 高—Length X Width X Height②模具高度尺寸（模厚）—stack height of mould③模具重量—total weight of mould, mould thickness定模底板—front plate, top clamping plate, clamp plate, clamping plate定模板—cavity plate, fixed mould plate, A – plate动模板—core plate, moving mould plate, B – plate浮动板—floating plate支撑板—support plate, backing plate间隔板,方铁—support blocks, rails, risers, spacer block顶杆固定板—retaining plate, ejector retaining plate顶板—ejector plate，bottom clamping plate动模底板—back plate导柱—guide pillar, leader pin, guide pin导套—guide bush, leader pin bush复位杆—return pin, push-back pin弹簧—spring撑头—support pillar顶针板导柱、导套—ejection guide pin / bush垃圾钉—stop pin, stop button模脚—standing-off pillars标牌—plaque scutcheonB．成型零部件moulding components型芯—core insert型腔—cavity insert镶针—core pin镶块—sub-insert, split滑块—slide, sliding split斜顶—lifter, angled-lift splitA 斜顶头—lifter headB 斜顶杆—lifter rod, lifter shaftC 斜顶连接块——lifter couplingD 斜顶导向块——lifter guideE 斜顶导滑块——lifter Gib成型顶杆—moulding face pin, form pinC．浇注系统Feed System1．塑料Plastic主流道—sprue分流道runner①主分流道—main runner ②二级分流道—branch runner 分流道断面形状cross-sectional shape of runner①圆形—full round②半圆形—semicircular③梯形—trapezoidal浇口gate常用浇口形式normal gate type :①边缘浇口（J型浇口）—edge gate, J – gate②侧浇口—side gate③潜伏式浇口—sub-gate, cashew gate, subsurface gate, submarine gate潜顶针—subgate to pin④潜伏式二次浇口(隧道式浇口) —tunnel gate onto feeder post⑤点浇口—pin gate⑥直接浇口(主流道型浇口) —sprue gate, direct gate⑦护耳式浇口—tab gate模腔—impression冷料井—cold slug well热流道—hot runner2．模具零件mold components定位圈—locating ring, location ring, register ring浇口套—sprue bush挡圈—stop ring浇口镶块—gate insert热流道板—manifold热嘴—hot dropD．分型面及其锁紧、排气Parting Surface, inter-locking & venting分型线—parting line ( P/L )镶拼线—bodyline, joint line平/ 不平的分型面—flat / non – flat parting surface封胶面—shut off surfaces, seal-off surfaces擦穿位—shut off碰穿位—kiss-off管位—parting line lock分型面的释放(避空) —relief of parting surface分型面的平衡—balancing of parting surface锁紧角度—locking angle锁紧力—clamping force锁模块—safety strap精定位—Interlock, die lock困气—air trap排气槽—vent, vent slot撬模坑--- pry slot计数器--- shot counter/ cycle counterE．滑块机构Slide驱动Actuation①斜导柱—angle pin, horn pin, cam pin②弹簧—spring③油缸—hydraulic cylinder制动Detention①滑块固定器—slide retainer②弹簧制动器—spring-loaded detention (plunger)③挡钉、挡板—stop pin, stop plate, slide stop导轨—gib, guide strip,center guide锁紧块（楔紧块）—heel block, locking heel, wedge block, chase block,slide driver 耐磨片—wear plate, wear strip压板—retainer,gib螺钉—screw定位销—dowel pin行位扣—slide lock / slide retainerflat ejector pin 扁顶针F．斜顶机构Lifter斜顶头—lifter head斜顶杆—lifter rod, lifter shaft斜顶固定块—lifter rod retainer斜顶导向块—lifter guide开口销—split pin固定板（压板）—retainer plate耐磨片—wear plate铜导套—bronze bushing导套固定板—bushing retainer衬套—spacer导轨—L – gib导轨---T-Gib滑动块—slide连接块—U-CouplingG．顶出系统Ejection System基本词汇Basic Word顶出行程—ejection stroke模具开档—daylight粘模—stick on产品脱模—part is push off from, clear part of mould, separation of part 顶板机构Ejector plate assembly顶板—ejector plate顶板固定板—retaining plate推板—stripper plate推板导柱—ejector guide pin推板导套—ejector guide bush撑头—support pillar限位块—stop block,stroke block复位机构Return System复位杆（回程杆）—return pin, push – back pin垃圾钉—stop pin, stop button压簧—compressed spring碟簧— a stack of “Belleville” washers早复位机构—early return system强制复位机构—positive return system顶出方法Ejection Techniques顶杆顶出—pin ejection顶管顶出—sleeve ejection顶块顶出—bar ejection扁顶顶出—blade ejection顶板顶出—stripper ejection油缸顶出—hydraulic ejection气顶—air ejection阀门顶出—valve ejection顶出元件Ejection Elements拉料杆—sprue puller, sucker pin顶杆—ejector pin阶梯式顶杆—stepped ejector pin顶管—ejection sleeve, sleeve扁顶—ejector blade, slabbed off ejector pin顶块—stripper bar顶环—stripper ring推板—stripper plate加速顶—accelerated ejection直顶----straight lifter/EJECTOR BAR顶出辅助机构Supplementary operating system弹簧柱塞器—spring – loaded plunger弹珠定位器—ball catch system插销式锁扣—Latch – lock尼龙拉杆装置—friction puller device电器元件Electric Components压力传感器—pressure transducer限位开关—limit switchF．冷却系统Cooling System基本词汇Basic Word温差—temperature variation水孔（水道）—waterlines, water-ways, flow-way, channel水路—cooling circuit水路示意图—water schematic, schematic circuit冷却液—coolant, coolant fluid内连接—interconnect外连接—external connection出口、入口—outlet、inlet漏水—water leakage水路分布Circuits阶梯式水路—stepped system分隔板水路—baffled hole system斜孔式水路—angled hole system水路元件Components闷头（螺塞、止水栓）—（threadless）brass pressure plug : female plug & male 隔水片—baffle密封圈—O – ring快插水路接头—quick disconnect fitting, quick connection adaptor弯头—elbow偶合器（连接器、接头）—adaptor (including a plug & a socket)橡皮管—rubber hose分水板,集水块—water manifoldG．螺纹、螺纹孔& 螺钉Thread, thread hole & screw螺纹—thread管螺纹—pipe thread螺纹孔—screw hole, tapped hole起吊孔—handling hole, jack screw hole, eye bolt hole螺钉—screw内六角螺钉—socket headed cap screw （）沉头螺钉—flat headed cap screw （）螺栓—bolt螺母—nut锁紧螺母—locknut螺纹标准Thread Standard①公制标准—Metric②英制标准—Imperial③英制管螺纹标准—British Standard Pipe thread （BSP）④美制管螺纹标准—NPT⑤美制粗螺纹标准—United Coarse thread （UNC）⑥美制细螺纹标准—United Fine thread （UNF）H．润滑Lubrication润滑槽—grease groove加油管—grease line油杯—lubrication fitting测量仪器Measuring Instruments游标卡尺—vernier caliper千分尺—micrometer高度规—height gauge刻度规—dial gauge三坐标测量仪（三次元）—Coordinate Measure Machine（CMM）塞规—pin gauge圆角量规—radii gauge轮廓投影机—profile projectorJ．注塑机参数Injection Machine Parameter注塑机规格参数Injection Machine Specification①锁紧类型clamp typea．油缸—hydraulic b．肘杆式—toggle②垂直注塑机导柱间距—tie bar vertical clearance③水平注塑机导柱间距—tie bar horizontal clearance④台板尺寸—platen dim.⑤最小/ 最大模厚—mold height Min. / Max., Min. / Max. mold thickness⑥最小/ 最大注塑机开档—open daylight Min. / Max.⑦锁紧行程—clamp stroke⑧锁紧力—clamping force⑨顶出行程—ejector stroke⑩顶出力—ejector force试模工艺参数Moulding Process Parameter, machine setting①时间Timer（TM）, sec注塑（充填）时间—filling time, injection time冷却时间—cooling time补缩时间—packing time保压时间—holding time成型周期—cycle time②速率、速度Velocity, %、speed, in/sec注塑（充填）速度—injection speed保压速率—hold pressure velocity螺杆转速—screw rotation speed③压力Pressure（Prs.）, psi注塑压力—injection pressure保压压力—hold pressure回压（背压）—back pressure④温度Temperature（Temp.）, °F注塑机喷嘴温度—nozzle temp.料筒前段、中段、后段温度—barrel front、middle、rear temp.模温—mould temp.料温—purged resin melt temp.空射料温—air shot melt temp.。