数控车削刀具的选用.
• 1.外螺纹刀选择 • 选择机夹外三角螺纹车刀,刀具型号CRE2020M16CQHD ,如图6-11所示,具体参数见表6-4。
图6-11 外三角螺纹车刀图
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2.内孔和内螺纹车刀选择
• 选择机夹内孔车刀和内三角螺纹车刀,刀具型号分别为 S16R-PCLNR09和SNR-0016M16
数控车削刀具的选用
机夹可转位车刀的选用
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一、按刀具结构分类
数控车床现采用机夹式可转位车刀比较普遍,为了减少换刀时间和 方便对刀,便于实现机械加工的标准化,数控车削加工时,尽量采 用机夹刀和机夹刀片。在数控车床合理选择使用数控车刀,是加工 的关键技术。因此,认识机夹式可转位数控车刀和刀片,是下面具 体介绍的内容。 如图1-6所示为机夹式车刀,机夹刀片常采用可转位车刀,这种车刀 就是把经过研磨的可转位多边形刀片用夹紧组件夹在刀杆上。车刀 在使用过程中,一旦切削刃磨钝后,通过刀片的转位,即可用新的 切削刃继续切削,只有当多边形刀片所有的刃都磨损后,才需要更 换刀片。
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• (8)刀座尺寸
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• (9)刀背弧切方向
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• (10)最大直径和最小直径
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2.内切槽车刀选择
• 选择内切槽刀型号为A16Q-CGER1303,具体参数见表74。
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• (1)选择刀片形状
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• (2)选择主偏角
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二、切槽刀选择
• 1.外切槽刀型号和刀片型号
• (1)刀片夹紧方式C
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• (2)刀杆主偏角F
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• (3)最大切槽深度
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• (4)刀杆类型
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• (5)刀杆高度
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• (6)刀杆宽度
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• (7)刀杆长度
• (2)选择主偏角 • 刀具的主偏角影响切屑形状,切屑厚度等于90°角时的进 给fn,当相对较小的主偏角(75°~45°),将降低切屑 厚度,这样就可以保证相同铁屑厚度的情况下增加进给。
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3.选择仿形车刀
• 仿形车削中,切削形状会随着切深、进给和切削速度而变 化。应选择最大的合适的刀片刀尖角以获得高强度和经济 性。但是刀尖角的选择必须考虑可达性。最常用的刀尖角 为55°和35°。
• 1.外圆车刀型号与刀片型号
• (1)刀片夹固方式
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(2)刀片形状
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• (3)刀杆类型
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• (4)刀片后角
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• (5)刀杆类型
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•
1—刀片 2—弹簧套 3—垫片 4—压紧螺钉 5—杠杆 6—刀杆 • 图1-6 机夹式可转位数控车刀
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一、外圆刀具选择
• 加工外圆及台阶时刀片的形状有刀尖角度为80°、60°、 55°、35°。
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表7-4 刀具参数表
尺寸 应用 刀具型号 Dm m h b LCMF 13030A16QCGER1303 16 15 15.5 180 40 25 10,2 3 16 0300-MC CP600 刀片型号
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三、螺纹车刀选择
• (7)刀片倒棱与刀尖类型
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• (8)切削刃型号
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• (9)刀杆类别
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2.选择外圆车刀
• (1)选择刀片形状 • 应选择最大的合适的刀片刀尖角以获得高强度和经济性。
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• (2)刀片后角
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• (3)刀片精度等级
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• (4)刀片形式
Produced削刃长度
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• (6)刀片厚度
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• (6)刀杆高度
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• (7)刀杆宽度
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• (8)刀杆长度
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• (9)切削刃长度
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2.外圆刀片选择
• (1)刀片形状
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