MAINTENANCE维护Rotor Turning GearWDE6016Plant: Standard盘车装置WDE6016设备：标准Revision History 修订记录Revision 修订Content of Change修订内容Document Pages total :30文件总页数：30Contents目录1GENERAL INFORMATION 总则 (7)1.1Abbreviations缩写词 (8)1.2Notes on warranty 质量担保说明 (8)1.3Functional verification功能检验 (9)1.4Terms of delivery 交付条件 (9)2SAFETY INSTRUCTIONS 安全说明 (10)2.1Symbols for important instructions/operations 重要说明/操作符号 (10)2.2Personnel qualification 人员资格 (10)2.3Non-observance of safety instructions 未严格遵守安全说明 (11)2.4Safety regulations 安全规定 (11)2.5Safety instructions for the operator 操作员安全说明 (11)2.6Safety instructions for installation and maintenance 安装与维护安全说明 (12)2.7Safety requirements for spare parts 备件安全要求 (12)2.8General summary of safety requirements 安全要求总结 (12)3LOADING, SHIPPING, STORAGE 装载、运输与存放 (13)3.1Loading 装载 (13)3.2 Shipping运输 (14)3.3Storage存放 (16)4 DESCRIPTION 描述 (17)4.1Construction 施工 (17)4.2Functional description 功能描述 (23)5TECHNICAL DATA 技术数据 (25)6ASSEMBLY AND INSTALLATION装配与安装 (26)6.1Mounting instructions 安装说明 (26)6.2Electrical Installation 电气安装 (26)7OPERATION 操作 (27)7.1General operating conditions一般操作条件 (27)7.2Automatic operation from the control system 控制系统自动操作 (27)7.3Manual Operation with the hand lever手柄人工操作 (28)7.4Malfunctions 故障 (28)8MAINTENANCE 维护 (29)9SPARE PARTS LIST备件清单 (30)Figures图Fig. 1 WDE6016 R0012/22 mounted on a TBS bearing pedestal (7)图1安装在TBS轴承座上的WDE6016 R0012/22.Fig. 2 Loading the WDE6016 (13)图2 WDE6016的装载Fig. 3 Shipping of the WDE6016 (14)图3 WDE6016的运输Fig. 4 WDE6016 variant HTGD025580 R0012 Dimension drawing (18)图4 WDE60 设备HTGD025580 R0012型号尺寸图纸Fig. 6: HTGD351 673 Terminal plan of WDE6016 (21)图6 WDE6016 HTGD351 673 端子平面图.Additional Documents补充文件Blank Page 空百页1 GENERAL INFORMATION 总则The WDE6016 is manufactured in only one size but four variants for steamturbines up to more than 1000MW. The 4kW AC motor is controlled by afrequency converter which is directly mounted on the motor.The WDE6016 isdelivered completely with gear motor and all accessories including screws,proximity switches, terminal boxes and cables to connect a PC to thefrequency converter. Additional axial space is not necessary and subsequentinstallation in existing systems is possible.WDE6016设备只有一个制造尺寸，但汽轮机有4个型号，到1000MW不等。
4KWAC电机由直接安装在电机上的变频器控制。
交付WDE6016设备时，随齿轮电动机和PC机与变频器的连接螺钉、接近开关、接线盒与电缆等附件一起提供。
无需另外的轴向间隙，可对现在系统进行后续安装。
Fig. 1 WDE6016 R0012/22 mounted on a TBS bearing pedestal图1安装在TBS轴承座上的WDE6016 R0012/22The WDE6016 consists out ofWDE6016由下列部件构成：HTGD025580 R0011Clockwise thread and motor on the right side右侧的顺时针螺纹与电机HTGD025580 R0012Clockwise thread and motor on the left side左侧的顺时针螺纹与电机HTGD025580 R0021 Counter clockwise thread and motor on the right side右侧的逆时针螺纹与电机HTGD025580 R0022 Counter clockwise thread and motor on the left side左侧的逆时针螺纹与电机When the turbine rotor runs out and the turn speed of 4 rpm is reached, the WDE6016 is automatically engaged. The standstill of the turbine rotor is not necessary. The vector controller in the frequency converter puts the turbine shaft on 16 rpm.汽轮机转子发动后，且转速达到4rpm时，WDE6016设备自动啮合。
汽轮机转子无需停止。
变频器内的矢量控制器推动汽轮机轴转动，将其转速推到16 rpm。
The can be shut off either by the control system or mechanically when the rotor moves faster than the WDE6016. After disengaging the spring pushes the pin- ion into the mechanical disengaged position.WDE6016可通过控制系统关闭，也可通过转子的转速比WDE6016快的机械方式关闭。
啮合松开后，弹簧将小齿轮推到机械啮合松开位置。
1.1 Abbreviations 缩写词I&C Instrumentation & Controls仪器仪表与控制装置MCC Motor control centre电机控制中心KKS Kraftwerk-Kennzeichen-SystemKraftwerk-Kennzeichen-System系统TBS Standard thrust bearing标准止推轴承WDE6016 Wellendreheinrichtung (Rotor turning device with 6000 Nm and 16 rpm) Wellendreheinrichtung （带6000 Nm与转速为16 rpm的转子转动装置）1.2Notes on warranty 质量担保说明The WDE6016 must only be used under the field conditions which are described in this instruction manual.WDE6016设备只能在本说明手册中规定的现场条件下使用。
The manufacturer is not liable for any malfunction or damage caused by any other than the intended use of the WDE6016 or individual modules or parts of it. The same also applies to any repair or other service operation performed or attempted by persons other than duly authorized service staff. Such action will invalidate any claim under warranty, including for parts not directly affected.WDE6016整体设备或单个模块或部件由于非正常使用，而导致的设备故障或损伤，制造商不负责。
同样，由非专业指定人员的维护或其它维护操作而导致的设备损伤或故障，制造商也不提供质量担保。
发生上述非正常操作，均会使质量担保无效，同时也适用于没有受到直接影响的部件。
The manufacturer is not liable for any malfunction or damage caused by ignorance of this instruction manual respectively non-observance of safety requirements, warnings and cautions. The same also applies to any consequential damages.由于没有严格遵守本说明手册、没有严格遵守安全规定、告警说明与注意事项，而导致的设备故障或损伤，制造商不负责。