Description
SD_2010-08-20
Part II New product development（2/3）
APQP
Prototype sample Design freeze OTS sample
Initial sample
Run@R ate
SQM Purchas. Tech. Supplier
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Description
>Send out suitable RFQ >Communicate with supplier about RFQ requirement >Track RFQ status >At least 3 suppliers available RFQ
SQM Training
TRAINING STRUCTURE
Supplier Quality Management Process
Part I New supplier introduction
Supplier pre-selection Supplier investigation Suppler assessment Potential supplier audit Supplier qualification Approved supplier list
Description
SD_2010-08-20
RFQ
Prepare internal data
Send out RFQ and track Cost and Offers analysis
Negotiation
and benchma rk
SQM Purchas. Tech. Supplier
S R S
>BOM list >Cost target >Time deadline >Forecast >Component spec., drawing, 3D, SC, Weight, tech. >Supplier performance records >QA, FC >Tax, Exchange rate
Description
SD_2010-08-20
Part II New product development（1/3）
New project start Request For
Quotations
Maturity Evaluation
Supplier selection
Feasibility Commitm ent
>SLC method >SLC sheet >Handover to serial management >Monitor SLC running >Tracking corrective action >Decision SLC exist
>Prepare transfer list >Communicati on with quality department with launch production transfer content >Launch production transfer list
Audit plan
Supplier self-audit On-site audit plan On-site audit
Disquali fication list
Trackin g correcti ve action
SQM Purchas. Tech. Supplier
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Audit plan based on: >New supplier >Regular audit plan for current supplier >Temporary audit for highlight issue
Supplier location
SQM Purchas. Tech. Supplier
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>Release the new project plan >BOM list >Cost >Technical standard >Select supplier information >Purchaser send RFQ requirement and track supplier reply >Quotation >Draw/Spec. >QA/FC >RFQ method >Start ME early >Perform ME >Update ME after FC >Review ME at APQP Milestones >ME method >ME sheet template >Summary the RFQ result >Send supplier quality agreement >Potential supplier list >New supplier introduction process >Send FC requirement >FC report >Purchasing/t echnician/SQ M compare the FC result to define supplier location >supplier location inform
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>Potential supplier audit sheet >Audit planning >Perform audit >Potential audit report >Potential supplier audit procedure
R S I
>Potential supplier audit report >Supplier development >Price
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>Receive suppliers offers >Communicate with suppliers explanation >Analysis suppliers quotation >Analysis suppliers CP/FMEA/Proc ess chart (if available)
S R I
>Supplier approved by customer leader >Approved supplier list
>Customer requirement >Project requirement >Market requirement >Back-up supplier list >Cost >Supplier ABC management method
Description
SD_2010-08-20
Part II New product development（3/3）
Trial Run
PPAP approva l
Safe launch control
Launch producti on transfer
SQM Purchas. Tech. Supplier
SD_2010-08-20
Part I New supplier introduction
Supplier preselection
Supplier investigati on
Suppler assessm ent
Potenti al supplier audit
Supplier qualific ation
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>Confirm disqualificatio n list >Supplier corrective action plan >Work time of corrective action
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>Tacking the corrective action >Audit result report >Con源自irm supplier grade
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>Supplier provide initial samples >Verify the process of project >Initial sample inspection report >Deviation request >Run@Rate method >Prepare R@R plan >Supplier selfassessment >R@R Onsite audit >Analyze result >Run@Rate report
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>Drawing >Handy/soft mold approval >Prototype sample inspection >Prototype trial run >Tryout report
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>Drawing freeze >Tryout report >Design Validation >Final mold approval
Part III Series production management
SLC implement Incoming inspection Non-Conformity&8D Supplier performance assessment Supplier annual audit Escalation procedure Supplier claim process Change management Continuous improvement