Manual of the Krones Aseptic line CC Xiamen Content内容Sterilization UHT / Bloc 3UHT杀菌系统/洁净空间Production preparation 6生产准备Production 14生产Type change over 16产品转换End of production 20生产结束Empty the disinfection bath 23清空盖槽CIP caustic and acid 26CIP碱酸洗N2 injector 29滴氮系统1 070806 Manual CC Xiamen Krones.doc Lars Junge Krones AG AQUAManual of the Krones Aseptic lineKrones无菌生产线手册Sterilization UHT / BlocUHT杀菌系统/洁净空间MMA -> Programs程序 -> Program selection, general, U012 070806 Manual CC Xiamen Krones.doc Lars Junge Krones AG AQUASterilization杀菌 -> Sterilization杀菌 -> Start开始3 070806 Manual CC Xiamen Krones.doc Lars Junge Krones AG AQUAActivating the step sequences, it is possible to follow the program启动程序步骤，才有可能进行程序操作MMA -> Step sequences -> Step sequence general U014 070806 Manual CC Xiamen Krones.doc Lars Junge Krones AG AQUADuring sterilization， temperatures and flow is controlled by the PCS. These temperatures have to reach at least 121 °C minimum for 20 min.在杀菌（SIP）期间，温度以及流体的流量由PCS控制。

杀菌温度必须达到至少121 °C并且保持20分钟。

At the end of the sterilization process it is necessary to reset the step sequence with the blue button on the PCS (end phase).在杀菌过程完成的时候，有必要使用蓝色按钮重置步骤，5 070806 Manual CC Xiamen Krones.docLars Junge Krones AG AQUAProduction preparation生产准备The preparation of production includes the following:生产准备包括如下步骤：- Take out the rinser CIP caps (manually)取下冲瓶机CIP洗杯（人工）- Take out the filler CIP caps取下灌注机CIP洗杯- Preparation of PAAPAA准备- Disinfection of the filler Bloc无菌空间消毒- Fill up the filler with sterile product from Tetra-Pak用Tetra-Pak系统提供的无菌产品充满注入机（环缸）MMA -> Programs -> Program selection general, U016 070806 Manual CC Xiamen Krones.doc Lars Junge Krones AG AQUAProduction -> Product preparation -> StartAn outside alkaline cleaning (COP) will start.外部碱清洗（COP）将开始After the COP is finished it is necessary to remove the CIP caps of the rinser. COP结束之后，必须取下洗瓶机的CIP洗杯The key at the filler touch has to be turned to position 1.注入机操作器的钥匙必须旋到一号位Use gloves to remove the CIP caps.使用手套取下CIP洗杯7 070806 Manual CC Xiamen Krones.doc Lars Junge Krones AG AQUA8 070806 Manual CC Xiamen Krones.docLars Junge Krones AG AQUA After removing the CIP caps returm the key to position 0. and confirm that the CIP cups are located in the touch screen.在取下CIP 洗杯后，把钥匙旋回0号位，MMA -> Programs -> RinserThe machine starts turning and an SIP is starting.机器开始进行SIP清洗Select the product you want to fill at the PCS在PCS上选择即将灌注的产品。

9 070806 Manual CC Xiamen Krones.doc Lars Junge Krones AG AQUAChoose the product and press the folder button选择产品并按下文件夹按钮10 070806 Manual CC Xiamen Krones.doc Lars Junge Krones AG AQUAAnd confirm with yes!用YES确认11 070806 Manual CC Xiamen Krones.doc Lars Junge Krones AG AQUA12 070806 Manual CC Xiamen Krones.docLars Junge Krones AG AQUAA last “ operator intervention executed ”is necessary to confirm the product 最后“操作者干预被执行”去确认产品。

MMA -> Munue FC General01After finishing the production preparation it is necessary to confirm with the blue button of the PCS完成生产准备之后，按下PCS蓝色按钮确认。

And start the production program.开始生产程序13 070806 Manual CC Xiamen Krones.docLars Junge Krones AG AQUAProduction生产MMA -> Programs -> Program selection general, U01Production生产 -> Production生产 -> Start开始All functions in automatic in the filler touch所有功能在注入触摸屏内自动进行14 070806 Manual CC Xiamen Krones.doc Lars Junge Krones AG AQUAChange of product产品更换Before filling the last xxxx liters you have to start with the following procedure: 在灌装最后xxxx升饮料之前，必须开始下列步骤Stop the production sequence by pressing this button:按下此按钮来停止生产步骤And reset the program with the blue button.以及用蓝色按钮重置程序15 070806 Manual CC Xiamen Krones.doc Lars Junge Krones AG AQUAStarting of the program “Type change over with IR”开始程序“产品类型更改？？？”MMA -> Programs -> Type change over -> Start)16 070806 Manual CC Xiamen Krones.doc Lars Junge Krones AG AQUAWhen the step sequence asks for the product change over, change the product in the PCS and confirm it.当程序步骤要求产品更换时，在PCS上更换产品并确认Choose the new product:选择新产品17 070806 Manual CC Xiamen Krones.docLars Junge Krones AG AQUAChoose the new product and confirm with the folder button选择新产品以及按下文件夹按钮确认18 070806 Manual CC Xiamen Krones.doc Lars Junge Krones AG AQUAAnd confirm with yes!用YES确认19 070806 Manual CC Xiamen Krones.doc Lars Junge Krones AG AQUAEnd of production生产结束MMA -> FunctionsAfter reseting the program with the blue button (end phase) start the production program again see page 14.在用蓝色按钮重置程序（阶段结束）后，重新启动生产程序（请参见第14页）20 070806 Manual CC Xiamen Krones.doc Lars Junge Krones AG AQUAStop the production sequence:停止生产步骤And reset the sequence (end phase) with the blue button.使用蓝色按钮重置步骤（阶段结束）21 070806 Manual CC Xiamen Krones.doc Lars Junge Krones AG AQUAMMA -> Programs -> Program selection general, U01Production生产 -> End of production生产结束 -> Start开始22 070806 Manual CC Xiamen Krones.doc Lars Junge Krones AG AQUAAfter terminating the production you have to clean the whole filler. Take out bottles, caps etc.最终生产之后，必须清洗整个灌注机。