WELDING PROCEDURE SPECIFIATION焊接工艺规程(WPS )Welding Process(es)焊接方法GTAWType (manual, automatic, machine, semi-auto ) 自动化等级(手工,自动,机动,半自动)Manual 手工JOINTS 接头:Joint type 接头形式: V/Permanent Backing 衬 垫:NOBacking Material 衬垫材料:/BASE METALS 母材P No. 1 Group No. 1 To P No. 1 Group No. 1Type or Grade 型号和等级A106B 、A53Thickness 厚度范围: Base Metal 母材: Groove 坡口焊 3〜5mm Fillet 角焊 _____________ N O __________________Pipe Dia. 管子直径范围: Groove 坡口焊 No Limited Fillet 角焊 _________________________________ N O __________________ Other 其他 _______________________________________________ NO _______________________________________________FILLER METALS填充金属SFA Specification 标准号: 5.18 AWS Classification等级:ER70S-6F-No.:6A-No.:1Size of Filler Metal 焊条(丝)直径:-------------------------- ① 2.0mm --------------------Weld Metal Thickness Range 熔敷焊缝金属厚度范围:WPS No.焊接工艺规程编号 Procedure Qualification Record No.FTLS MPS-GD-001 CNI23-SZ-PQR-09-016Date/日期 2011-05-25REV.版本号WELDING PROCEDURE SPECIFIATION焊接工艺规程(WPS )Current 电流 AC 或 DCDCAmps (A)安培(范围) See Below Table Polarity 极性 _________________ Volts(V)伏特DCENSee Below TableTungsten electrode size车乌极尺寸和类型: 中2.5mm 铺车乌极 Mode of metal transfer for GMAW 金属过渡方式(GMAW): N/AElectrode wire speed range 送丝速度范围: N/AString or Weave Bead 直进焊或横摆焊: Orifice gas cup size 喷嘴或喷嘴尺寸:__________ Initial and interpass cleaning (Brushing or grinding,etc.) Method of back gouging 背面清根方法: _________ Oscillation 横摆方法:____________________________ Distance from contact tube to work piece 导电嘴至工件距离:Multiple or single pass (per side) 多焊道或单焊道: Multiple or single electrode 多丝焊或单丝焊: ________________Travel Speed (Range) 焊接速度(范围): _____________________Peening 捶击有无: _______________________________________ Other 其它:TECHNIQUE 焊接技术String Bead 无摆动 中 12~14mm 底焊道和中焊道清理方式(刷理或打磨等):Grinding/打磨NO/无 NO 5~10mm Multiple/ 多焊[首 Single electrode 单丝焊 See Below Table NO NOWeld Layer(s) 焊层 Process 焊接 方法 Filler Metal 填充金属 Current(A)电流 Volt.Range Travel Speed GTAW GTAWClass 种类ER70S-6 ER70S-6Dia.(mm) 直径 中2.0中2.0Polarity 极性 DCEN DCENAmp.Range 安培 60~80 60~90(V)电压 范围 10~13 10~15Range (cm/min) 焊接速度范围5~8 6~8Note 备注 15~20 15~20WELDING PROCEDURE SPECIFIATION 焊接工艺规程(WPS )SFA Specification 标准号: ____________________ 5.18/5.1标准号:____________________AWS Classification 等级:_________________ ER70S-6 __F-No. : __________________ 6 ______A-No. : __________________ 1 ______Size of Filler Metal 焊条(丝)直径: _________________ ① 2.4/3.2mmWeld Metal Thickness Range 熔敷焊缝金属厚度范围:Groove 坡口焊缝:----------------- 5~7mm ------Fillet 角焊缝: NO Wire-flux (category No.) 焊丝一焊剂(分类号): NO Wire, Electrode, Flux trade name 焊丝、焊条、焊剂商标名称: TianTai 天泰 Consumable insert 可熔化嵌条: NO Other 其他 NOWELDING PROCEDURE SPECIFIATION焊接工艺规程(WPS )POSITIONS 焊接位置 Position of Groove 坡口 的位置:Weld progression 焊接方向:Fillet Weld Location 角焊位置: POSTWELD HEAT TREATMENT 焊后热处理Preheat temp min最小预热温度 1G/2G/5G 向上 NO PREHEAT 预热处理 10 C Interpass temp max最大层间温度250 C Preheat maintenance预热保持方式N/A Temperature 温度范围:NOTime 时间范围NOGAS 气体gas(es) % flow rate composition 流量气体 混合比Shielding Ar99.99% 15~20L/min保护气Trailing NO NONO尾部保护气BackingNO NONO背部保护气Current 电流 AC 或 DC DC ELECTRICAL CHARACTERISTICS 电特性 DCEN Polarity 极性Amps (A )安培(范围)See Below Table Volts(V)伏特 See Below Table Tungsten electrode size 车乌极尺寸和类型: Mode of metal transfer for GMAW 金属过渡方式(GMAW):中2.5mm 铺车乌极 N/A Electrode wire speed range 送丝速度范围:N/A String or Weave Bead 直进焊或横摆焊Orifice gas cup size 喷嘴或喷嘴尺寸: Method of back gouging 背面清根方法Oscillation 横摆方法:________________ N/A Distance from contact tube to work piece 导电嘴至工件距离: Multiple or single pass (per side) 多焊道或单焊道: ________ Multiple or single electrode 多丝焊或单丝焊: Travel Speed (Range) 焊接速度(范围): _____________________Peening 捶击有无: _______________________________________ 5~10mm Multiple/多焊道 Single electrode_单丝焊 See Below TableNOWELDING PROCEDURE SPECIFIATION焊接工艺规程(WPS )China Nuclear Industry 23 rd Construction Co.中国核工业二三建设公司Company Name公司名称WPS No.焊接工艺规程编号 FTLS MPS-GD-003 Date/日期 2011-05-25Procedure Qualification Record No.焊接工艺评定记录编号CNI23-SZ-PQR-09-015REV.版本号 Welding Process (es )焊接方法GTAW/SMAWType(manual, automatic, machine, semi-auto) 自动化等级(手工,自动,机动,半自动) JOINTS 接头:Joint type 接头形式: V/Permanent Backing 衬 垫:NOBacking Material 衬垫材料:/P No. Group No. To P No.Type or Grade 型号和等级 A106B 、A53Thickness 厚度范围:Base Metal 母材:Groove 坡口焊 6-10mm Fillet 角焊 _______________________ NO _________________ Pipe Dia. 管子直径范围: Groove 坡口焊 __________ No Limited ______ F illet 角焊 _____________ NO ________________ Other 其他 _______________________________________________ NO ________________________________________________FILLER METALS 填充金属SFA Specification 标准号: 5.18/ 5.1AWS Classification 等级: ____________ ER70S-6/E7016 F-No. : __________________ 6/4 _____ A-No. :__________________ 1 ______ Size of Filler Metal 焊条(丝)直径: _________________ ①2.4/3.2mmWeld Metal Thickness Range熔敷焊缝金属厚度范围:Groove 坡口 焊缝:_________________ 6〜10mmTungsten electrode size车乌极尺寸和类型:Mode of metal transfer for GMAW 金属过渡方式(GMAW):Electrode wire speed range送丝速度范围:Multiple/ 多焊[首 Single electrode 单丝焊 See Below TableWire, Electrode, Flux trade name 焊丝、焊条、焊剂商标名称: TianTai 天泰Consumable insert 可熔化嵌条: NO Other 其他NOWELDING PROCEDURE SPECIFIATION焊接工艺规程(WPS )POSITIONS 焊接位置Position of Groove 坡口 的位置: Weld progression 焊接方向: Fillet Weld Location 角焊位置:1G/2G/5G 向上 NOPREHEAT 预热处理Preheat temp min 最小预热温度 10 C Interpass temp max 最大层间温度 250 C Preheat maintenance预热保持方式N/ACurrent 电流 AC 或 DCDCPolarity 极性DCEN/DCEP Amps (A )安培(范围) See Below TableVolts(V)伏特See Below Table 中2.5mm 铺车乌极 N/A N/A5~10mm Distance from contact tube to work piece 导电嘴至工件距离: Multiple or single pass (per side) 多焊道或单焊道: Multiple or single electrode多丝焊或单丝焊:Travel Speed (Range) 焊接速度(范围): _____________________ Peening 捶击有无: _______________________________________NOWELDING PROCEDURE SPECIFIATION焊接工艺规程(WPS )Procedure Qualification Record No.焊接工艺评定记录编号Welding Process(es)焊接方法JOINTS 接头:Joint type 接头形式: V/Permanent Backing 衬 垫:NO Backing Material 衬垫材料:BASE METALS 母材P No. 1 Group No. 1 To P No. 1 Group No. 1Type or Grade 型号和等级 A106B 、A53Thickness 厚度范围: Base Metal 母材: Groove 坡口焊 NO Fillet 角焊3〜5mm Pipe Dia. 管子直径范围:Groove 坡口焊 NO Fillet 角焊 No LimitedOther 其他 _______________________________________________ NO ________________________________________________FILLER METALS填充金属SFA Specification 标准号: AWS Classification 等级: F-No.: A-No.:Size of Filler Metal 焊条(丝)直径: Weld Metal Thickness Range熔敷焊缝金属厚度范围:Groove 坡口焊缝: Fillet 角焊缝:WPS No.焊接工艺规程编号 FTLS MPS-GD-004 Date/日期2011-05-25 CNI23-SZ-PQR-09-016REV.版本号 GTAW Type(manual, automatic, machine, semi-auto)自动化等级(手工,自动,机动,半自动)Manual 手工5.18ER70S-66 1① 2.0mm___ NO 3.0-5.0mmNOWire-flux (category No.) 焊丝一焊剂(分类号):Consumable insert 可熔化嵌条: Other 其他WELDING PROCEDURE SPECIFIATION焊接工艺规程(WPS )Tungsten electrode size车乌极尺寸和类型: Mode of metal transfer for GMAW 金属过渡方式(GMAW):Electrode wire speed range送丝速度范围: ____________________________________ NA _________________________TECHNIQUE 焊接技术String or Weave Bead 直进焊或横摆焊: ___________________________ String Bead 无摆动 _____________________________Orifice gas cup size 喷嘴或喷嘴尺寸: ① 10~14mm Initial and interpass cleaning (Brushing or grinding,etc.) 底焊道和中焊道清理方式 (刷理或打磨等): Grinding/ 打磨Method of back gouging背面清根方法: NO/无Oscillation 横摆方法: _______________________________________________ / _____________________________________________ Distance from contact tube to work piece 导电嘴至工件距离:______ 5~10mm __________________________________Multiple or single pass (per side) 多焊道或单焊道: __________________ Multiple/ 多煌谐 ________________________________Multiple or single electrode多丝焊或单丝焊: Single electrode 单丝.焊Travel Speed (Range) 焊接速度(范围): See Below TablePeening 捶击有无: _________________________________________________ NO _______________________________________NO NOPOSITIONS 焊接位置Position of Groove 坡口 的位置: Weld progression 焊接方向: Fillet Weld Location 角焊位置:NO 向上 1F/2F/2FR/4F/5FPREHEAT 预热处理POSTWELD HEAT TREATMENT 焊后热处理Temperature 温度范围: Time 时间范围:NO NOPreheat temp min 最小预热温度 10 C Shielding 保护气 Interpass temp max 最大层间温度 250 C Trailing 尾部保护气 gas(es) 气体ArNO Preheat maintenance 预热保持方式N/ABacking 背部保护气NOCurrent 电流 AC 或 DC DCAmps (A)安培(范围)GAS 气体%composition 混合比99.99% NO NOflow rate 流量 15~20L/minNO NOELECTRICAL CHARACTERISTICS 电特性DCENPolarity 极性See Below Table Volts(V)伏特See Below Table①2.0/2.5mm 铺车乌极N/AWELDING PROCEDURE SPECIFIATION 焊接工艺规程(WPS )Company Name China Nuclear Industry 23 rd Construction Co.公司名称中国核工业二三建设公司(BASE METALS 母材P No. 1 Group No. 1 To P No. 1 Group No. 1Type or Grade 型号和等级A106B、A53Thickness 厚度范围:Base Metal 母材:Groove 坡口焊NO Fillet 角焊5~7mmPipe Dia. 管子直径范围:Groove 坡口焊NO Fillet 角焊No LimitedOther 其他_______________________________________________ N O ________________________________________________FILLER METALS 填充金属SFA Specification 标准号: 5.18/5.1AWS Classification 等级:ER70S-6F-No. : __________________ 6______A-No. : __________________ 1______Size of Filler Metal 焊条(丝)直径:_________________ ① 2.4/3.2mmWeld Metal Thickness Range 熔敷焊缝金属厚度范围:Groove 坡口焊缝:____________________ NO_____Fillet 角焊缝:_________________ 5~7mm ____Wire-flux (category No.)焊丝一焊剂(分类号): ____________________ NO _____Wire, Electrode, Flux trade name 焊丝、焊条、焊剂商标名称:_________________ TianTai 天泰Other 其他 NOWELDING PROCEDURE SPECIFIATION焊接工艺规程(WPS )POSITIONS 焊接位置 Position of Groove 坡口的位置: NO Weld progression 焊接方向:向上 Fillet Weld Location 角焊位置: 1F/2F/2FR/4F/5F PREHEAT 预热处理 Preheat temp min最小预热温度 10 C Interpass temp max最大层间温度250 C Preheat maintenance预热保持方式N/ACurrent 电流 AC 或 DCDC ELECTRICAL CHARACTERISTICS 电特性DCEN Polarity 极性 Amps (A ) 安培(范围)See Below Table 见下表 Volts(V)伏特 See Below Table 见下表 Tungsten electrode size 车乌极尺寸和类型: ①2.0/2.5mm 铺鸨极 Mode of metal transfer for GMAW 金属过渡方式(GMAW): N/A Electrode wire speed range 送丝速度范围:N/A String or Weave Bead 直进焊或横摆焊: Orifice gas cup size 喷嘴或喷嘴尺寸:__________ Initial and interpass cleaning (Brushing or grinding,etc.)Method of back gouging 背面清根方法: ___________ Oscillation 横摆方法: ____________________________ TECHNIQUE 焊接技术String Bead 无摆动 中 10~14mm底焊道和中焊道清理方式(刷理或打磨等):Grinding/打磨NO NO Distance from contact tube to work piece 导电嘴至工件距离: Multiple or single pass (per side) 多焊道或单焊道: Multiple or 多丝焊或单丝焊: _______________________________ Travel Speed (Range) 焊接速度(范围):_____________________ Peening 捶击有无: _______________________________________ Other 其它: 5~10mm Multiple/ 多焊i 首 Single electrode 单丝焊 See Below Table _见下表 NO NOWeld Layer(s) 焊层 Process 焊接 方法 Filler Metal填充金属 Class 种类Dia.(mm)直径 GTAW ER70S-6 中2.4 SMAW SMAWJ427 J427中3.2 中3.2Current(A)电流Polarity 极性 DCEN DCEP DCEPAmp.Range安培 Volt.Range (V)电压 范围 Travel Speed Range (cm/min) 焊接速度范围Note 备注70~100 100~130 90~11010~13 10~15 10~155~8 6~10 6~9WELDING PROCEDURE SPECIFIATION 焊接工艺规程(WPS )China Nuclear Industry 23 rd Construction Co.中国核工业二三建设公司WPS No.焊接工艺规程编号FTLS MPS-GD-006 Date/日期2011-05-25 Procedure Qualification Record No.焊接工艺评定记录编号CNI23-SZ-PQR-09-015 REV.版本号Welding Process(es)焊接方法GTAW/SMAWType(manual, automatic, machine, semi-auto)BASE METALS 母材P No. 1 Group No. 1 To P No. 1 Group No. 1Type or Grade 型号和等级A106B、A53Thickness 厚度范围:Base Metal 母材:Groove 坡口焊NO Fillet 角焊6〜10mmPipe Dia. 管子直径范围:Groove 坡口焊NO Fillet 角焊No LimitedOther 其他_______________________________________________ NO_____________________________________________FILLER METALS 填充金属SFA Specification 标准号:AWS Classification 等级:F-No.:A-No.:Size of Filler Metal 焊条(丝)直径:Weld Metal Thickness Range 熔敷焊缝金属厚度范围:Groove 坡口焊缝:Fillet角焊缝:Wire-flux (category No.) 焊丝一焊剂(分类号):Wire, Electrode, Flux trade name 焊丝、焊条、焊剂商标名称:5.18/5.1ER70S-6/E70166/41①24/32mmNO6~10mmNOTianTai 天泰Company Name 公司名称Other 其他 NOWELDING PROCEDURE SPECIFIATION 焊接工艺规程(WPS )POSITIONS 焊接位置 Position of Groove 坡口 的位置: Weld progression 焊接方向: NO 向上 Fillet Weld Location 角焊位置:1F/2F/2FR/4F/5F PREHEAT 预热处理 POSTWELD HEAT TREATMENT 焊后热处理Temperature 温度范围: Time 时间范围:GAS 气体NO NOgas(es) 气体composition 混合比 flow rate 流量 Preheat temp min最小预热温度 10 C Shielding 保护气 Ar99.99%15~20L/minInterpass temp max最大层间温度250 C Trailing尾部保护气 NO NONO Preheat maintenance 预热保持方式 N/A Backing背部保护气NO NO NOCurrent 电流 AC 或 DC DC ELECTRICAL CHARACTERISTICS 电特性 Polarity 极性 DCEN/DCEP Amps (A) 安培(范围) See Below Table 见下表Volts(V)伏特 See Below Table 见下表 Tungsten electrode size车乌极尺寸和类型: ____________ Mode of metal transfer for GMAW 金属过渡方式(GMAW): ①2.0/2.5mm 铺鸨极 N/A Electrode wire speed range 送丝速度范围:N/A String or Weave Bead 直进焊或横摆焊:Orifice gas cup size 喷嘴或喷嘴尺寸:__________ Initial and interpass cleaning (Brushing or grinding,etc.)Method of back gouging 背面清根方法: ___________ Oscillation 横摆方法:____________________________ TECHNIQUE 焊接技术String Bead 无摆动中 10~14mm 底焊道和中焊道清理方式(刷理或打磨等):Grinding/打磨NO N/ADistance from contact tube to work piece 导电嘴至工件距离: Multiple or single pass (per side) 多焊道或单焊道: ________ Multiple or 多丝焊或单丝焊: Travel Speed (Range) 焊接速度(范围):_____________________ Peening 捶击有无: _______________________________________ 5~10mmMultiple/多焊道 Single electrode 单丝焊 See Below Table 见下去 NO Note: Current of the Vertical position welding are less than 15-20% of above. 注:立焊电流小于上述 15-20%。