TNSD-8高效浓缩机THICKENER使用维护说明书OPERATION AND MAINTENANCE INSTRUCTION无锡华电电力设备有限公司WUXI HUADIAN ELECTRIC POWER EQUIPMENT CO., LTD.目录TABLE OF CONTENTS一、用途PURPOSE二、设备技术规范及性能参数TECHNICAL PRAMETER三、设备构造DESIGN FEATURE四、设备安装及调试ASSEMBLY & TESTING五、设备的维修和保养MAINTENANCE六、附图ATTACHED DRAWING1、浓缩机结构参考图DRAWING FOR THICKENER2、浓缩机电气原理图ELECTRIC SCHEMATIC DIAGRAM FOR THICKENER一、用途PURPOSETNSD型高效浓缩机是火电站除灰渣系统与脱水仓或渣仓配套的灰浆处理设备，主要处理脱水仓或渣仓中含有部分灰渣的溢流水、析出水，为系统内循环水再利用或完全排放创造条件。
具有占地面积小，灰浆处理量大，运行安全可靠的特点。
TNSD THICKENER IS USED FOR IN THE ASH/WASTE HANDLING SYSTEM IN POWER PLANT AND USUALLY WORKED WITH THE HYDROBIN OR ASH/WASTE SILO. THE OVERFLOW WATER TOGETHER WITH THE ASH/WASTE FROM THE HYDROBIN OR ASH/WASTE SILO IS FLEW INTO AND DEALED WITH IN THE THICKENER. THEN THE WATER IS ABLE TO CIRCULATE IN THE SYSTEM. THIS EQUIPMENT IS COVERED SMALLER AREA BUT MORE TREATMENT CAPABILITY FOR ASH/WASTE SLURRY. ALSO THIS EQUIPMENT IS RUNNING SAFETY.二、设备技术规范及性能参数TECHNICAL PRAMETER型号：TNSD-8TYPE仓体直径（内径）：Φ8mSILO DIAMETER (I.D.)有效容积：150 m3STORAGE EFFICIENCY CUBAGE灰浆处理量：280 m3/hASH SLURRY TREATMENT CAPACITY进浆入口灰水比：1:10ASH-WATER RATIO IN INLET PIPE溢流口水质灰含量：≤200mg/lASH CONTENT IN OVERFLOW PIPE主传动机构：数量：1套CHIEF ACTUATING MECHANISM QUANTITY: 1 SET电机型号：Y100L1-4ELECTROMOTOR TYPE功率： 2.2KWPOWER电压：380V，60HzVOLTAGE转速：1440r/minROTATIONAL SPEED一级减速机型号：BWD2.2-42-187 速比：187PRIMARY REDUCER VELOCITY RATIO二级减速机型号：圆弧齿圆柱蜗轮蜗杆速比：52COMPOUND REDUCER CYLINDRICAL WORM GEARVELOCITY RATIO主转转速：0.14r/minMAIN RAKE ROTATIONAL SPEED转矩转速传感器型号：ZJ50-ⅡTORQUE AND RATATION SPEED SENSOR提耙机构：数量：1套RAKE LIFTING DEVICE QUANTITY: 1 SET电机型号：Y100L1-4ELECTROMOTOR TYPE功率： 2.2KWPOWER电压：380V，60HzVOLTAGE转速：1440r/minROTATIONAL SPEED一级减速机型号：BLD2.2-2-17PRIMARY REDUCER速比：17VELOCITY RATIO二级减速机型号：圆柱直齿轮COMPOUND REDUCER CYLINDRICAL GEAR速比：7VELOCITY RATIO提耙速度：100mm/minRAKE LIFTING SPEED提耙高度：400mmRAKE LIFTING HEIGHT三、设备构造DESIGN FEA TURETNSD型高效浓缩机结构见附图，其结构组成部分为：THE COMPOSITION OF TNSD THICKENER IS AS BELOW: ( ALSO FIND ATTACHED DRAWING FOR YOUR INFORMATION)1、仓体SILO2、钢支架STEEL SUPPORT STRUCTURE3、转动刮灰耙ASH RAKE4、倾斜板浓缩装置INCLINED PLATE5、进浆筒INLET PIPE DEVICE6、平台PLATFORM7、底流挡板UNDERFLOW BAFFLE8、仓顶起吊装置LIFTING APPLIANCE9、提耙装置RAKE LIFTING DEVICE10、主传动装置CHIEF ACTUATING MECHANISM11、伞形帽UMBRELLA CAP12、出灰口反冲洗装置ANTI-FLUSHING DEVICE13、仓底检修轨道（一）TRACK BEAM I14、仓底检修轨道（二）TRACK BEAM II四、设备安装与调试ASSEMBL Y & TESTING4.1 设备安装注意事项：DETAIL OF EQUIPMENT ERECTION:4.1.1 用户应仔细矫正设备主要土建基础平面水平，确保设备就位正确。
PLEASE ADJUST AND CHECK THE BASIC FOUNDATION (COMCRETEBASE), MAKE SURE PUT THE EQUIPMENT IN THE RIGHT POSITIO N.4.1.2 根据图纸进行本体、钢支架组装并焊接就位，拧紧基础螺栓或与预埋板焊死。
WELD AND ASSEMBLE THE SILO DODY PLATES AND THE STEELSUPPORT STRUCTURE PER THE ERECTION DRAWINGS. WELD THEEMBEDDED PLATES AND BOLT ALL THE BOLTS TIGHTLY.4.1.3 根据图纸进行仓体拼装，要求及说明可按图纸技术要求执行。
注意：仓体拼装过程中请注意制造厂厂内的拼装编号，按编号准确就位。
焊接要求均按中国国家手工电弧焊有关标准执行。
JOBSITE ASSEMBLE THE SILO PER THE ERECTION DRAWINGS. PLEASE PERFORM IN ACCORDING WITH THE PIECE MARKS AND PUT IN THE RIGHT POSITION. WELDING CONFORM TO CHINA GB SPECIFICATION.4.1.4 进行仓体的吊装就位，并与钢支架焊接于一体。
LIFT THE WHOLE SILO TO THE RIGHT POSITION, AND TO BE WELDED TOGETHER WITH THE STEEL SUPPORT STRUCTURE.4.1.5 平台安装，注意：应将进浆管组件及底流挡板组件固定于平台（底流挡板与平台可采用电焊连接）。
AT THE TIME OF PLATFORM ASSEMBLY, PLEASE FIX THE INLET PIPE DEVICE ONTO THE PLATFORM ( UNDERFLOW BAFFLE CAN BE WELDED WITH THE PLATFORM.).4.1.6 平台与仓体连接时，应注意此平台必须保持水平，其纵向及横向水平误差应≤1/1000。
KEEP THE HORIZONTAL SETTING OF PLATFORM WHEN THE PLATFORM ASSEMBLES WITH THE SILO BODY. THE DEVIATION IN HORIZON AND VERTICAL ARE NO MORE THAN 1/1000.4.1.7 安装中心驱动装臵时应注意：DETAIL OF ACTUATING MECHANISM ASSEMBLY:a)调正传动装臵中心位臵，确保与仓体中心一致；ADJUST THE CENTER LINE OF ACTUATING MECHANISM, MAKE SURETHEY ARE IN A LINE.b)与刮灰耙组件轴对接后应注意刮灰耙底与仓体斜面间距离，应保证其间距70～100mm等距，如不在其间隙范围内，可适当在驱动装臵底座下加设调整垫片；WHEN THE ACTUATING MECHANISM CONNECTS WITH THE ASH RAKE,PLEASE KEEP THE BOTTOM OF RAKE AWAY FROM THE BOTTOMCONE OF SILO IN THE GAP ABOUT 70 TO 100 MILLIMETER. IF NOT, YOUCAN ADJUST THE WASHERS AT THE BOTTOM OF ACTUATINGMECHANISM.c)合理调整伞形帽与进浆缓冲筒间的周边间隙（一般控制在10～20mm间）。
ADJUST THE GAP BETWEEN THE UMBRELLA CAP AND THE INLET PIPEDEVICE (10 TO 20 MILLIMETER)4.1.8 安装锯齿形溢流堰时，应注意周边水平面度：≤0. 5/1000，调整完毕后应将溢流堰与溢流槽用电焊固定。
AT THE TIME OF OVERFLOW WEIR ASSEMBLY, KEEP THE DEVIATION INHORIZON IS NO MORE THAN 0.5/1000. THEN WELD THE OVERFLOWWEIR TOGETHER WITH OVERFLOW LAUNDER.4.1.9 为防止积水，溢流槽与溢流口连接处应为最低，往上倾斜最高处可提高15~20mm，但溢流堰应为水平。
IN ORDER TO PREVENT FROM THE ACCUMULATED WATER, THECONNECTION AREA BETWEEN OVERFLOW PIPE AND OVERFLOWLAUNDER IS LOWEST. BUT OVERFLOW WEIR IS HORIZONTAL.4.1.10 考虑到倾斜板浓缩装臵的安装，要保证底流挡板的圆整度。