安装确认和运行确认方案 INSTALLATION AND OPERATIONAL QUALIFICATION PROTOCOL
设备名称 Equipment Name 层流车 设备编码 Equipment ID 生产线 Production line 建筑楼 Building No Prepared by 起草 Title 职务 Name 姓名 Signature 签字 Date
日期
生产 Production
Reviewed by 审核 Title 职务 Name 姓名 Signature 签字 Date
日期
工程 Engineering 生产 Manufacturing 验证 Validation 质量 QA
Approved by 批准 Title 职务 Name 姓名 Signature 签字 Date
日期
质量管理负责人 QP 修订历史纪录 Revision History
Revision 版本 Revision Date 修订日期 Reason for Revision/Change Request 修订/更改要求的原因 Revised By 修订人
01 TABLE OF CONTENTS 目录
1. 目的OBJECTIVE ............................................................................................................................ 6 2. 确认范围QUALIFICATION SCOPE ................................................................................................ 6 3. 系统描述SYSTEM DESCRIPTION ................................................................................................ 6 4. 部门职责DEPARTMENTAL RESPONSIBILITIES.......................................................................... 7 4.1验证VALIDATION ...................................................................................................................... 7 4.2工程ENGINEERING .................................................................................................................. 7 4.3生产PRODUCTION ................................................................................................................... 7 4.4质量保证 QUALITY ASSURANCES (QA) ................................................................................ 7 4.5质量管理负责人QUALIFIED PERSON (QP)......................................................................... 8 5. 接受标准ACCEPTANCE CRITERIA .............................................................................................. 8 6. 总结报告SUMMARY REPORT RESULTS ..................................................................................... 8 7. 实施和文件要求IMPLEMENT AND DOCUMENTATION REQUIREMENTS ................................. 8 8. 培训确认/签名表PRE-QUALIFICATION TRAINING VERIFICATION/SIGNATURE LOG ............. 8 9. 检测仪器校准情况确认TEST INSTRUMENT CALIBRATION VERIFICATION ............................ 10 10. 安装确认INSTALLATION QUALIFICATION ................................................................................. 10 10.1标牌及各部件安装确认NAME PLATE DATA AND INSTALLATION QUALIFICATION ........ 11 10.2 推荐润滑油确认RECOMMENDED LUBRICANTS VERIFICATION ..................................... 13 10.3 预防性维护程序确认PREVENTATIVE MAINTENANCE PROGRAM VERIFICATION ........ 14 10.4设备/系统文件SYSTEM DOCUMENTATION ........................................................................ 15 11. OQ许可审批APPROVAL TO PROCEED WITH OQ .................................................................... 16 12. 运行确认OPERATIONAL QUALIFICATION ................................................................................. 17 12.1 标准操作程序确认STANDARD OPERATING PROCEDURE VERIFICATION .................... 17 12.2培训确认TRAINING VERIFICATION ..................................................................................... 18 12.3关键仪器校准确认CRITICAL INSTRUMENTATION CALIBRATION VERIFICATION .......... 19 12.4系统功能测试SYSTEM FUNCTIONAL TESTING ................................................................. 20 12.4.1 功能测试 - UPS续航能力确认 FUNCTIONAL TESTING –UPS ENDURANCE ABILITY CONFIRMATION 21
12.4.2 功能测试-层流风机无级调速确认 FUNCTIONAL TESTING –CHECK OF LAMINAR FLOW FAN SPEED REGULATION 22
12.4.3功能测试-层流风速检测 FUNCTIONAL TESTING – LAMINAR AIR FLOW VELOCITY TEST .... 23 12.4.4功能测试--压差检查FUNCTIONAL TESTING –CHECK OF DIFFERENTIAL PRESSURE ............ 25 12.4.5 功能测试-层流高效过滤器完整性测试 FUNCTIONAL TESTING –LAMINAR FLOW HIGH EFFICIENCY FILTER INTEGRITY TEST ........................................................................................................................ 26
12.4.6功能测试-静态层流流型测试 FUNCTIONAL TESTING –STATIC LAMINAR FLOW PATTERN TEST 27
12.4.7 功能测试-静态尘埃粒子测试 FUNCTIONAL TESTING –STATIC STATE PARTICLES TEST .... 28 13. 确认接受标准总结QUALIFICATION ACCEPTANCE CRITERIA SUMMARY .............................. 29 14. 方案修改PROTOCOL MODIFICATIONS ..................................................................................... 30 15. 方案偏差PROTOCOL DEVIATIONS ............................................................................................ 30 16. 参考文件REFERENCES .............................................................................................................. 30 17. 附件ATTACHMENTS ................................................................................................................... 31